Xiao Ai ultra-light, ultra-fast cooling vulcanizer

The series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" boasts the following features:

1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30%~50% lighter than the traditional, bulky vulcanizers. It's easy to handle, transport, assemble, and disassemble, while ensuring high performance.

Combines even surface temperature and pressure.

The vulcanizing machine consists of the following components: Vulcanizing Machine Frame (Lightweight Beam), German Comix 3mm thick silicone heating pad, Pure Rubber Pressure Water Bag with Double-Headed Small Screw.

Bolts, clamping devices, electric water tank integrated pressure pump or air pump, high-pressure water or air pipe, computer touch screen control box or smart digital temperature control box, power cable and temperature sensor

Composed of various components.

2. Temperature control and cooling systems are factory-tested for accuracy and reliability, with cables required for testing or electric heating meeting international GB, CCC standards. Various components,

The joint section and connectors are wear-resistant, shockproof, and electric shock-resistant.

The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), and the three-phase circuit displays power on or balanced three-phase status.

Utilize German CMX Komix software for precise temperature control technology or intelligent CNC display of vulcanization time.

Stable control of vulcanization temperature and insulation time; both can be adjusted by touch or with a control panel. Insulation time is automatically timed, stops automatically upon completion, and includes an alert notification.

Indicator light or number display.

Two control boxes are interchangeable. The computer vulcanizing machine uses Komix CMX software with a human-machine interface, 2D animation demonstration of vulcanization status.

The belt vulcanization process features real-time monitoring, automatic temperature control, protection, and monitoring, achieving high-precision automation for multiple belt joints with "heating, maintaining temperature, and cooling."

Process Workflow.

The temperature control system is equipped with a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe and reliable bonding.

Waterproof, sturdy, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, featuring rubber feet for shock absorption and insulation.

The control box features overload, short-circuit, and leakage protection functions, utilizing 380V or 24V high and low voltage safe circuit controls to ensure personal safety.

3. Heating System: The core heating element is a 3mm thick imported silicone computer-cut ultra-light heating pad by "Germany Comix Komix".

One-time molding, worry-free from issues like water seepage into the heating plate causing internal rust, corrosion, short-circuit, or open circuit.

Stay away from danger. Vulcanized plates are flexible and have good thermal conductivity after heating, featuring an integrated 3mm thick German silicone heating pad. The vulcanization work surface

The lower heating plate ensures even heating at all points. After entering the insulation phase, the working surface temperature difference is approximately ±2℃.

The heating plate takes approximately 18 minutes to reach the curing temperature from room temperature (varies with the season and climate). The working temperature is adjustable from 0-300℃. The edges of the heat plate are equipped with an external temperature probe.

Inspection hole

Temperature can be checked at any time with a rod-type thermometer (user-provided thermometer, 0-300℃ range), and the heating plate features a high-quality, custom-made Comix insulating board.

The insulation board of the vulcanizing machine is made of imported桃花芯veneer thick multi-layer boards, which are easy to handle and have low maintenance costs.

4. Cooling Method: Forced rapid water cooling / Natural cooling. Cooling Time: The vulcanization working surface is reduced from 145℃ to ≤60℃ during the vulcanization process.

The forced built-in water cooling takes approximately 5 to 15 minutes. (There are no copper tubes inside the heating plate.)

Cool water directly contacts the aluminum tray sink, rapidly cooling and facilitating quick disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.

5. Pressure system: The pressure device uses a one-time molding pure rubber pressure water bag, ensuring uniform pressure upward during inflation, ultra-light design.

About 70% lighter than the traditional old heavy hydraulic plate. The pressure system is designed simply.

The plate is uniformly compressed between "0~2.0 Mpa" without any leakage or pressure release.

Supply systems utilize portable integrated water tank electric pressure pumps or high-pressure air pumps; the pump head motors are made with 100% pure copper windings.

6. Mechanisms: The double-head small screw and nut clamping mechanisms are made of high-strength, lightweight, hard alloy steel to ensure construction safety, while also facilitating disassembly and transportation, making them suitable for rapid on-site operations.

Assembled.

7. Power Interface: All power interfaces are designed with a dedicated quick-release mechanism, featuring imported joint-venture brand aviation connectors with self-locking devices for safety, speed, and ease of use.Entry

Output power cables use a thickened flame-retardant integrated 5-core specialized yellow mining safety cable, in accordance with national standards. Integrated power supply and all signal cables are integrated within a single cable line, ensuring insulation,

Waterproof and interference-free, single machine comes with three power and ground cables.

8. Water Supply Connections: All waterway interfaces are equipped with quick-release stainless steel or copper fittings, which are rustproof, safe, quick, and easy to use.

9. Hoisting Device: Heating plates are equipped with convenient lifting or stainless steel-specific soft handle mechanisms for easy transport. The structure is simple, reliable, safe, and high in strength.

10. Sulfur Vulcanizer Complete Machine Requirements: All main beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and suitable for manual handling.

11. The individual components of the vulcanizing machine have smooth surfaces without burrs.

12. Our vulcanizing machines are certified with the EU CE product safety mark.

13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."

14. High-quality rubber sheets, adhesives, glues, and matching auxiliary tools are available for customers to provide themselves, or they can be procured separately from our company.