ALEX Light-Type Vulcanizing Machine, Ultra-Fast Water-Cooled Vulcanizing Machine

The Group Company now introduces the newly developed "Xiaoai® Ultra-Light Vulcanizing Machine," which is primarily ultra-light and ultra-thin, with each independent component being approximately 50% to 70% lighter than the older model!

We are gradually phasing out the old vulcanizing machines with technology that dates back 30 years.Our machinery is exported worldwide!

The "ALEX-Xiaoai®" lightweight whole machine employs:

1. Aluminum alloy enclosure electrical control box (about 30% lighter than iron sheet boxes of competitors)

2. Germany ComiX Komix 3mm thick ultra-light heating pad (about 50% lighter than the old-fashioned heating strips wrapped in iron foil used by competitors).

3. Pure rubber pressure water bag (about 70% lighter than traditional old-style water pressure plates, versatile for both watering and inflation, and can still vulcanize belts normally in areas without water, such as high-altitude work or underground)

4. No need for a heating plate with copper pipes; the aluminum alloy water tray on the heating plate can achieve ultra-fast cooling in just 5-15 minutes (about 40%-50% lighter and more portable than the thick, bulky heating plates of our competitors, suitable for both water and gas for rapid cooling).

5. Aluminum I-beams (up to 20%-40% lighter than traditional models from competitors, thickness and height can be increased based on tape type and pressure requirements).

6. Match luxury miniature air pump (can be flexibly replaced with an electric water pump, dual-purpose);

7. Utilize Schneider contactors or solid-state relays, along with German brand electrical components, to ensure long-term stability and effectiveness of the vulcanizer temperature control performance!

The series "ALEX-Xiaoai® Ultra-Light Vulcanizer" boasts the following advantages:

1. The ALEX Xiaoai ultra-light vulcanizer boasts a lightweight design, approximately 30% to 50% lighter than the traditional heavy-duty vulcanizers. It's easy to handle, transport, assemble, and disassemble, while ensuring uniform temperature and pressure across the bonding surfaces.

The vulcanizer is composed of the following parts: vulcanizer frame (lightweight beam), German Comix 3mm thick silicone heating pad, pure rubber pressure water bag with double-head small bolts.Clamping device, integrated electric water tank booster pump or air pump, high-pressure water or air pipe, computer touch screen control box or intelligent digital temperature control box.Composed of power cables and temperature sensors, etc.

2. Temperature control and cooling systems undergo accurate factory testing and are reliable in operation. The cables required for testing or electric heating, etc., comply with international GB, CCC standards. Various components and parts,

Junction parts and connectors are wear-resistant and shockproof.Prevent electrical surges.

The computer control box power supply commonly uses 380V, 50Hz (other special voltages require customization), and the three-phase circuit displays as powered on or in a three-phase balanced state.

Utilize the precise temperature control technology from German CMX Komax or intelligent CNC display for vulcanization time.

Stable control of curing temperature and insulation time; both can be adjusted via touch or gauge control. Insulation time is automatically timed and stops upon completion, with an alert signal or indicator light displayed.

Two control boxes are interchangeable. The Comarix CMX software used in the computer vulcanizing machine features a human-machine interface, with a two-dimensional animation demonstration of the vulcanization process.

The belt vulcanization process features real-time monitoring, with automatic temperature control, protection, and monitoring functions. It precisely automates the workflow of several belt joint processes, including "heating, maintaining constant temperature, and cooling."

The temperature control system features a short-circuit alarm and emergency stop to prevent vulcanization failure, ensuring safe, reliable, and strong bonding.

Waterproof, durable, lightweight, with a protective cover and handle, available in "aluminum alloy shell" and "iron-plastic shell" options, featuring rubber feet for shock absorption and insulation.

The control box features overload, short-circuit, and leakage protection functions.Utilizing 380V or 24V high/low voltage safety circuit controls to ensure personal safety.

3. Heating System: The core heating element is a 3mm thick imported silicone computer-carved ultra-light heating pad by "Germany Comix Komix".

One-time molding, worry-free from internal rust, corrosion, short circuit, or open circuit due to water in the heating plate.

Stay away from hazards. Vulcanized plates are flexible and have good thermal conductivity after heating, featuring an internal 3mm thick German silicone heating pad. The vulcanization work surface

The heating plates provide even heat distribution, and after entering the insulation phase, the working surface temperature difference is approximately ±2℃.

The heating plate takes approximately 18 minutes to rise from room temperature to the curing temperature (with some variation depending on the season and climate). The working temperature is adjustable from 0-300℃. The edge of the heating plate features an external temperature detection hole.

Temperature can be checked at any time using a rod-style thermometer (user-provided thermometer, 0-300℃ range), and the heating plate features a high-quality, custom-made Comix insulating board.

The insulation board of the vulcanizing machine is made of imported mahogany faced thick multi-layer boards, which are easy to handle and cost-effective for maintenance.

4. Cooling Method: Forced rapid water cooling / Natural cooling. Cooling Time: The curing surface temperature from 145℃ during curing to ≤60℃.

Forced built-in water cooling takes approximately 5~15 minutes (no copper tubes inside the heating plate).

Direct cooling of the aluminum plate sink with cool water, quickly reducing temperature (which can facilitate the rapid disassembly of the machine), with a natural cooling time of approximately 240 to 280 minutes.

5. Pressure System - Utilizes a one-piece molded pure rubber pressure water bag for the pressure device, ensuring uniform pressure upwards during inflation, ultra-light design.

Approximately 70% lighter than traditional old, heavy hydraulic plates. The pressure system is designed simply.

The pressure plate is uniformly compressed with no leakage or pressure relief between 0~2.0 Mpa.

Pressure supply systems utilize portable integrated water tank electric pressure pumps or high-pressure air pumps; the pump head motors are manufactured with 100% pure copper wire coils.

6. Mechanisms: The double-threaded small screw and nut clamping mechanisms are made of high-strength, lightweight hard alloy steel to ensure construction safety. They are also easy to disassemble and transport, suitable for rapid on-site assembly.

7. Power Interface: All power interfaces are equipped with a dedicated quick disconnect method, utilizing imported joint venture brand aviation connectors with self-locking mechanisms, ensuring safety, speed, and ease. Input,

The output power cable utilizes a standard, thickened, flame-retardant integrated 5-core dedicated yellow mining safety cable. Integrated power supply and all signal cables are integrated into a single cable line, ensuring insulation,

Waterproof and interference-proof, single machine equipped with three power supply cables (one input and two outputs)

8. Water Supply Connections: All waterway interfaces are equipped with quick-release stainless steel or copper connectors, rust-proof, safe, fast, and easy to use.

9. Hoisting Device: Heating plates are equipped with easy-to-handle hoisting or stainless steel dedicated soft grip mechanisms. The structure is simple, reliable, safe, and high in strength.

10. Sulfurizing Machine Whole Unit Requirements: All large beams are made of lightweight aluminum alloy material, featuring small volume, light weight, easy assembly and disassembly, and is suitable for manual handling.

11. The individual components of the vulcanizing machine are smooth with no burrs on the surfaces.

12. Our vulcanizing machines are CE certified for product safety by the European Union.

13. Our company has already passed the certification for the "ISO9001:2015 International Quality Management System."

14. Customers may provide their own high-quality rubber films, pastes, adhesives, and matching auxiliary tools, or they may also purchase a complete set from our company separately.

Series "ALEX-Xiaoai® Ultra-Light Vulcanizing Machine" specifications and parameters are as follows: