ADR German Vulcanizing Machine

ANDREAS "Andreas" computer vulcanizing machine, equipped with "Andreas" software system PLC touch screen automatic temperature control. Supports multi-machine automatic "Internet of Things" mobile APP remote control of vulcanizing belt joints (this feature is available only in high-end customized versions, 2-year warranty, lifetime maintenance!) The machine is made of high-strength, lightweight aviation-grade aluminum alloy, coated with multi-color imported nano materials, and treated with environmentally friendly anti-corrosion plastic spraying and special baking process.

The ANDREAS vulcanizing machine consists of the following components: machine frame (beam), heating plate, hydraulic bag, large bolts, clamping device, integrated electric water tank pressure pump, high-pressure water pipes, computer touch screen software control box, power cables, and temperature sensors, among others. 1. This series of vulcanizing machines is lightweight with a high-quality lightweight aluminum alloy beam, compact in size, easy to transport individually, and convenient for assembly and disassembly. The surface of the split parts is smooth with no burrs. 2. Technical core—the computer control box, which utilizes ANDREAS' high-tech precise temperature control technology, stable control of vulcanization temperature and insulation time, and touch-adjustable vulcanization temperature and insulation time. The insulation time is automatically timed, stops automatically upon completion, and an alarm signal is issued. The computer vulcanizing machine features a human-machine interface, 2D animation demonstration of vulcanization status, real-time monitoring of the belt vulcanization process, and functions of automatic control, protection, and monitoring to accurately complete belt joints. Its unique temperature control system includes a breakage alarm emergency stop device to prevent vulcanization failure, ensuring safe and reliable bonding. The computer temperature control box is waterproof, sturdy, lightweight, equipped with a protective cover and handle, and the rubber feet serve as shock absorption and insulation. The control box has overload, short-circuit, and leakage protection, using a 24V low-voltage safe circuit for control to ensure personal safety. 3. Heating system. The core heating element is designed in parallel to ensure that the vulcanization of belt joints can continue smoothly in case of a local fault, reducing losses. The heating plate, after heating, has flexibility and good thermal conductivity. The machine is equipped with a 5mm thick core heating element, with each independent heating strip strictly calculated for different power to ensure even heating. The heating elements cannot be designed in series to avoid local short circuits, which could cause the joint in the process of vulcanization to be scrapped. The heating plates on and below the vulcanization work surface provide uniform heating; after entering the insulation stage, the temperature difference on the work surface is no more than ±2°C, and the time for the heating plate to reach the vulcanization temperature from room temperature does not exceed 30 minutes. The working temperature is adjustable from 0-300°C. The heating plate edges have external temperature detection holes for real-time temperature measurement with a rod thermometer. The heating plate plug uses COMIX high-quality special insulated rubber board. The vulcanizing machine's insulation board uses imported poplar core faced insulating sheet material, which is lightweight and cost-effective for maintenance. 4. ANDREAS computer vulcanizing machine cooling method: forced cooling/natural cooling, cooling time: the vulcanization work surface is cooled down to ≤60°C, with forced cooling taking about 15 minutes, and natural cooling taking about 280 minutes. 5. ANDREAS computer vulcanizing machine pressure system, the pressure device uses a three-in-one integrated assembly to ensure uniform pressure upward during pressure application. The pressure system design is simple, with the plate uniformly bearing pressure without leakage or pressure release. The ANDREAS computer vulcanizing machine's pressure supply system uses an integrated electric water tank pressure pump, with the motor made of 100% pure copper wire. 6. Mechanism: The screw and nut clamping mechanisms are made of high-strength lightweight hard alloy steel to ensure construction safety, ease of assembly and disassembly, and suitability for rapid on-site assembly. 7. Power interface: All power interfaces use HL, COMIX dedicated quick-release methods, with imported HL aviation connectors and self-locking devices for safety, speed, and simplicity. The secondary power cable uses flame-retardant integrated 5-core COMIX safety cable, with integrated power supply and all signal cables integrated into a single cable line, ensuring insulation, waterproofing, and anti-interference. Each set comes with one main power cable and two output secondary cable sets. 8. Water supply interface: All waterway interfaces use quick-release copper interfaces that do not rust, are safe, fast, and simple. 9. Lifting device: The heating plate is equipped with a lifting or dedicated mechanism for easy handling, with a simple structure, reliability, safety, and high strength.