详情描述

I. Equipment Overview

The high-speed disperser mixer is a core mixing equipment in the production of composite materials, specifically designed for the efficient dispersion and homogenization of high-viscosity materials such as SMC/BMC resin paste. This unit employs a high-speed shearing + circulation mixing composite process, achieving complete integration of fillers, resins, and additives, ensuring a uniformity coefficient of variation (CV) ≤ 3%.

Section II: Core Structure Analysis

Blending System
  • High-speed dispersal disc
  • Serrated turbine structure (variable speed from 0 to 1450 rpm)
  • Line speed: 18-25 m/s (can produce >10^4 s^-1 shear rate)
  • Low-speed anchor mixer
  • Speed 30-80 rpm (anti-settling design)
  • Wall scraping plate material: Polyurethane/Carbide tungsten (optional)
2.釜体 system
  • Three-layer structure
  • Inner Cylinder: 304/316L Stainless Steel (Mirror Polished Ra≤0.4μm)
  • Sleeve: Heat transfer oil/water circulation temperature control (-20℃ ~ 200℃)
  • Outer layer: Insulating棉 + Stainless steel sheath
  • Volume Options
  • Laboratory Model │ Pilot Model │ Mass Production Model
  • │ 50-200L │ 500-2000L │ 3-10m³ │

Section 3: Industry Applications

  1. SMC/BMC Manufacturing
  • Resin paste preparation (viscosity range: 5,000-50,000 cps)
  1. Adhesive Industry
  • Epoxy resins, polyurethanes, and other high solid content systems
  1. New Energy Materials
  • Lithium-ion battery paste, conductive adhesive dispersion