Zhejiang Simida Helps You Achieve Textile Packaging Automation Industry Upgrade

Textile fiber has long been a traditional industry in Shaoxing, with an annual output value exceeding 100 billion yuan. However, in recent years, affected by...Rising labor costsDue to a variety of factors, many companies have found themselves in a difficult situation where they are struggling to make a profit or even incurring losses by simply increasing volume. To break through the bottleneck of development, it is imperative to pursue the path of intelligent transformation and upgrade, and the automation upgrade of chemical fiber packaging is one such aspect.

In the current fiber industry, high-tech equipment such as intelligent robots, automated packaging lines, and fully automatic three-dimensional warehouses, which are considered "high-end and advanced," have become standard for many companies in processes like bale unloading, packaging, warehousing, and logistics.

Historically, traditional fiber packaging production lines were composed of simple packaging material conveyors, electronic scales, manual work platforms, manual inspection and grading, label printers, forklifts for material handling, and other components. These setups faced numerous issues, including high manual labor intensity, large labor force requirements, low production efficiency, difficult quality control, low management levels, manual data entry, low informatization, and poor traceability of the production process.

Zhejiang Simida's intelligent fiber packaging production line,Comprised of processes such as robotic unloading, automatic weighing (grade sorting), automatic bagging (film), automatic box opening, robotic boxing, automatic folding and sealing, automatic online printing and labeling (automatic labeling/laser marking), automatic packaging, robotic stacking, and AGV conveying.All processes from unloading, weighing, sorting, shrink-wrapping, unpacking, packing, labeling, sealing, to packaging and stacking are fully automated. The entire line boasts a high level of automation, requiring minimal labor, with a well-designed process flow and tightly integrated equipment, ensuring smooth and efficient operation with a production capacity of up to 30,000 spindles per day.

The production line was developed by Simida Intelligence to cater to the characteristics of fiber enterprises with small batch sizes in downstream packaging. The entire line is controlled by PLC and sensor systems, capable of identifying different batches of products for分流 packaging.

In fact, in the synthetic fiber industry, intelligentization has brought "dividends" to many enterprises. Large companies have gradually resolved the industry's difficult issues of labor shortages and high labor costs by adopting technological transformation, replacing manual labor with intelligent and automated equipment. This has also avoided the instability of manual work, reduced the rate of defective products, and minimized resource waste.