Poor-quality conveyer lines often overstate their load capacity, leading to issues such as overheating motors and broken chains within just six months of operation. Mild cases result in system jams, while severe cases cause the entire line to fail, often within a couple of months due to uneven stress distribution.
The core of the tray conveying line is "accuracy and stability," yet many only focus on the conveying speed. Consequently, misalignment occurs frequently during product alignment, leading to constant deviation; the bending units are jammed, causing material conveyance collisions and scrap, directly boosting the rework rate.
Convenience-driven force-fitting of standard models resulted in non-compliant work station spacing, mismatched interfaces, and incompatibility with existing hoists/machine arms. Some owners, in a bid to make do, had to modify the production lines three times, with the subsequent改造 costs even exceeding the value of the equipment itself.
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