详情描述
Product Details: Coating Thickness Gauge. For configuration and product structure of the coating thickness gauge, please consult Jiangsu Tianrui Instrument Co., Ltd. for the product principle manual and quotation. Micrometer-level metal coating thickness analysis commonly utilizes X-ray fluorescence technology, which is the spectral energy produced by the transition of outer atomic electrons. Different metals have different fluorescence spectral energy levels, thereby forming the basis for composition and thickness analysis.
The Tianrui THIC800A X-ray Fluorescence Thickness Gauge with a mouse positioning system is designed for measuring metal thicknesses up to 5 layers and 50 micrometers.
Open sample cavity.
Precision 2-axis moving sample platform with adjustable detectors and X-ray tubes for 3D movement capabilities.
Dual laser positioning device.
Lead glass shielding cover.
Si-Pin Detector.
Signal Detection Electronic Circuit
High and low voltage power supplies.
X-ray tube.
Height Sensor
Protective Sensor
Computers and inkjet printers
Gold, platinum, silver, and other precious metals, as well as jewelry content testing.
Measurement of metal coating thickness, determination of electroplating solution and coating content.
Primarily used in precious metal processing and jewelry manufacturing; banks, jewelry sales and testing facilities; electroplating industry.
The elemental analysis range spans from sulfur (S) to uranium (U).
Analyzes over 30 elements, featuring a five-layer plating.
The analysis content is generally between ppm and 99.9.
Coating thickness is generally less than 50μm (varies by material type).
Multiple selectable analysis and identification models.
Interdependent matrix effect correction model.
Multivariate nonlinear recycling program
The temperature range is 15℃ to 30℃.
Power: AC 220V ±5V; recommend using an AC purification and voltage stabilization power supply.
Dimensions: 576(W) x 495(D) x 545(H) mm
Sample Room Dimensions: 500(W)×350(D)×140(H) mm
Weight: 90 kg
Metal Coating Thickness Analyzer Product Introduction
Jiangsu Tianrui Instrument Co., Ltd. produces and sells the metal coating thickness analyzer THICK800A, used for testing the thickness of copper-silver plated layers. As a domestic analysis instrument company listed on the ChiNext Board, Tianrui Instruments' main product, Thick800A, has become the standard instrument for coating industry testing, with nearly 60% of enterprises using Thick800A to measure the thickness of metal coatings. Its thin test reaches 0.005 micrometers, with an analysis error of 5 or less. It can also analyze the thickness of multi-layer electroplating, alloy coating, PCB gold plating, communication connectors, chrome plating, nickel plating, zinc plating, and tin plating.
Instrument Calibration Sample Platform: XY-axis controllable, Z-axis automatic control, adjustable height from 0-14cm
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Technical Specifications:
Element analysis range covers from sulfur (S) to uranium (U).
Analyzes over 30 elements, featuring a five-layer coating.
The analysis content typically ranges from ppm to 99.9.
Coating thickness is generally less than 50μm (varies by material type).
Multiple selectable analysis and identification models.
A mutually independent matrix effect correction model.
Multivariate Nonlinear Recycling Program
Temperature range is 15℃ to 30℃.
Power: AC 220V±5V, recommended to configure an AC purifying voltage stabilizer.
Dimensions: 576(W) × 495(D) × 545(H) mm
Sample Room Dimensions: 500(W) × 350(D) × 140(H) mm
Weight: 90 kg
Application Fields
Gold, platinum, silver and other precious metals, as well as jewelry content testing.
Thickness measurement of metal coatings, determination of electroplating solution and coating content.
Primarily used in precious metal processing and jewelry manufacturing; banks, jewelry sales and testing institutions; electroplating industry.
Fully automatic intelligent control, one-touch operation
Auto-power-on with automatic exit from self-check and reset
The lid automatically releases the sample stage, elevates the Z-axis testing platform for easy sample placement.
Close the lid, lower the Z-axis test platform, and automatically complete the focusing.
Directly click on the panoramic or partial scene images to select test points
Click the "Test Interface" button in the software, and the test will be automatically completed, displaying the test results.
Simultaneous inspection elements: up to 24 types, up to 5 layers of plating
Detection Limit: Up to 2ppm, Thin as 0.005μm
Analysis Content: 2ppm - 99.9%
Coating Thickness: Up to 50μm (varies by material)
Repeatability: 0.1
Stability: Up to 0.1
SDD Detector: Resolution as low as 135eV
Micro-porous collimation technology is employed, with a small aperture reaching 0.1mm.
Small spot size down to 0.1mm
Sample Observation: Equipped with two industrial high-definition cameras, panoramic and local views
Collimator: 0.3×0.05mm, Φ0.1mm, Φ0.2mm, and Φ0.3mm
Four collimator combinations
Instrument dimensions: 690(W) × 575(D) × 660(H) mm
Sample Room Dimensions: 520(W) x 395(D) x 150(H) mm
Sample stand dimensions: 393(W) × 258(D) mm
Platform X/Y/Z travel speed: rated speed 200mm/s, high speed 333.3mm/s
X/Y/Z platform repeat positioning accuracy: less than 0.1μm
Operating Environment Humidity: ≤90%
Operating Environment Temperature: 15℃-30℃
Application Examples
With the plasticization and all-plastic vehicles in the automotive industry, the application of plastic electroplating has become increasingly widespread. Currently, electroplating is widely used on surfaces of materials such as copolymers (ABS), polypropylene, polysulfone, polycarbonate, and nylon. Among these, ABS plastic electroplating is particularly prevalent and offers excellent electroplating results. ABS plastic products electroplated with bright chrome are characterized by their lightweight and aesthetically pleasing designs, with a chrome layer that exhibits a silver-blue mirror-like luster, boasting good reflective and decorative properties. They are used in the manufacturing of car light covers, providing the characteristics of "flexible, hard, and rigid."
Tianrui X-ray Film Thickness Tester Performance Introduction and Configuration:
Model Thick800a
Detailed configuration information:
One, Hardware: One main unit, including the following main components:
(1) X-ray Tube (Oxford) (2) Si-PIN Electro-Cooled Semiconductor Detector (American AMPTEK)
(3) Signal Detection Electronic Circuit
(4) High-Precision Two-Axis Motion Platform
(5) High-definition Camera (6) High/Low Voltage Power Supply (SPELLMAN)
(7) Open Sample Compartment (8) Dual Laser Positioning Device
(9) Lead glass shield cover
Software and Others: Tianrui X-ray Film Thickness Gauge FpThick Analysis Software V1.0
2.1 One computer and one printer each
Computer (Lenovo, 2GB RAM, 500GB HDD, 19-inch LCD screen), Intel Pentium G3220 Processor
Printer (Canon, color inkjet printer)
2.2 Documentation: User manuals (including software and hardware operation manuals), factory inspection certificate, packing list, warranty card, and other required documents, each in one copy.
2.3 Standard Accessories
Straight holes: Φ0.2mm, Φ0.3mm, Φ0.5mm, Φ1.0mm (one option available)
(Already integrated into the instrument)
Performance Description:
Meets testing requirements for samples of various different thicknesses and irregular surfaces.
φ0.1mm precision collimator meets the requirement for micro testing points
High-precision mobile platform capable of locating test points with repeatable positioning accuracy less than 0.005mm.
Utilize high-precision laser for automatic height location testing.
Laser positioning determines the spot location, ensuring alignment of the test point with the spot.
The mouse can control the moving platform, and the location clicked by the mouse is the point to be measured.
High-resolution probe ensures more precise analysis results
Excellent radiation shielding effect
Test port high-sensitivity sensor protection
TR X-ray Coating Thickness Gauge operating environment:
Environmental temperature requirement: 15℃-30℃
Relative humidity: <70%
Working Power: AC 220±5V
No strong electromagnetic interference is allowed in the vicinity.
Analysis Thickness: Generally 0.05-30um (thickness varies for different elements)
Working Voltage: AC 110V/220V (recommended to configure an AC voltage stabilizer)
Measurement Time: 40 seconds (adjustable as per actual conditions) Tiny hole diameter φ0.2mm
Instrument Dimensions: 610(L) x 355(W) x 380(H) mm, Instrument Weight: 30 kg
Application Fields
X-ray Fluorescence Coating Thickness Gauge is widely used in the measurement of metal coating thickness, determination of electroplating solution and coating content in industries such as electroplating, PCB, electronics and electrical appliances, hardware for air conditioning, and bathroom fittings.
Tianrui Instruments' after-sales service system for X-ray film thickness gauges:
Free Software Upgrade: In case of software updates, the Party B will provide the upgrade software free of charge. On-site upgrades will be charged according to the technical service terms; one-year free warranty, all repair costs are waived during the free warranty period.
Technical Service Response Time: Provide effective technical service, respond within 4 hours upon receiving user's fault information; if necessary, send a technician to the site for repair and troubleshooting within 12 to 72 hours.
Field technical services caused by non-defects of Party B's products (such as adding test functions and data correction) will be charged according to the technical service terms. Damage caused by Party A's human error is not covered under the aforementioned warranty terms, and specific cases will be resolved through negotiation between both parties.
Fault Handling and Maintenance Services
Following system commissioning, a response to fault reports is guaranteed within 30 minutes, with on-site problem resolution within 12-72 hours. If the issue cannot be resolved within this time, a backup unit will be provided to ensure the system resumes normal operation within 48 hours.
Perform regular preventive system maintenance
Regular status reports are required, detailing anomalies in each hardware component. Based on these reports, preventive measures are taken early to eliminate potential faults. Our technical center remotely logs in via the Internet to automatically report and track issues. Immediate repairs and maintenance are conducted based on the results. Regular equipment inspections are carried out to identify and promptly resolve any hidden dangers.
After-sales service methods
Should your system encounter any issues, please immediately call our after-sales service hotline, and our technical team will remotely resolve the problem.
Tianrui Instruments has established customer service centers in nearly 30 major cities across China, providing on-site maintenance and technical support services. All service center staff have undergone rigorous training and possess extensive experience in product installation, adjustment, and maintenance. Customer service centers also have spare parts libraries, equipped with an adequate supply of commonly used spare parts based on the number of Tianrui Instruments products used by customers in the surrounding areas. Spare parts are dynamically restocked in the library by the regional service center supervisors based on consumption.














