详情描述

A spacious baling straw crushing and baling production line is a professional equipment set for the efficient processing of crop straw, mainly used for crushing, compressing, and baling straw into high-density spacious bales, facilitating transportation and storage. Below is a detailed introduction to the core components, working process, and advantages of this production line:

I. Core Equipment Composition

  1. Straw Chipping Machine

  • Function: Shreds straw (such as wheat, rice, corn straw) into segments of 3-5 cm.

  • Type: Dual-axis shearing, hammermill, or carding style, suitable for materials with varying fiber hardness.

  • Power: 55-160 kW, processing capacity 10-30 tons/hour.

  • Conveying System

    • Belt/Spiral Conveyors: Automate the transport of crushed straw to the baling machine, minimizing manual intervention.

  • Bulk Packaging Machine

    • Compression Method: Hydraulically driven, pressure up to 200-500 tons, forming cubes with a density of 600-800 kg/m³.

    • Package Size: Commonly 1.2×1.2×2.5m, single package weight 800-1200kg.

    • Packaging Method: Automatically tied with wire/nylon rope and discharged, supporting continuous operation.

  • Smart Control System

    • PLC automated control, real-time monitoring of parameters such as pressure and temperature, equipped with fault alarm function.

    II. Workflow

    1. Raw Material Preparation

    • Straw should be dried to a moisture content of ≤15% to ensure optimal粉碎 effects and finished product density.

  • Crushing Stage

    • Straw enters the shredder through the feeding port and is cut into uniform pieces by high-speed blades.

  • Convey compressed

    • The scrap is conveyed onto the packing machine's preliminary press chamber, where it is repeatedly compressed by a hydraulic plunger to form dense square bales.

  • Bundled output

    • Automatically bundle 3-5 layers, then transport to the storage area for forklift handling.

    III. Technical Advantages

    • High-efficiency energy-savingSingle-line daily processing capacity up to 200-500 tons, three times more efficient than traditional round baling machines.

    • Cost reduction and efficiency enhancementPacked, volume reduced by 80%, transportation costs cut by 60%.

    • Environmental ValueReplace straw burning to reduce PM2.5 emissions and contribute to carbon reduction.

    • Versatile ApplicationsSuitable for biomass power plants (calorific value 3000-4000 kcal/kg), livestock bedding, board manufacturing, and other applications.