详情描述


Rugged heavy-duty pull-wire encoder with a range of up to 20 m


The HGL tension sensor has a wide measurement range of 20 meters. The HGL tension sensor series can be flexibly used for various measurement paths with the help of guide rollers, even in paths surrounded by obstacles. Additionally, the encoders in this series have a sturdy housing, equipped with dust brushes, long service life, and are suitable for harsh environments with high dust, strong impacts, and vibrations.


Overview


  • Measurement Length: 0~20 m

  • Modular measurement system, equipped with various interfaces and measurement lengths

  • System exceptionally robust (integrated dust brush)

  • High-quality winding devices and wire boxes

  • High shell protection grade

  • High impact and vibration resistance performance

  • High resolution

  • Expand performance with external attachments


Application

Applicable Fields

  • Positioning of Storage and Retrieval Systems

  • Cranes with grab buckets and positioning of control trolleys

  • Automated Guided Vehicle System

  • Lifting equipment

  • Lifting Platform

  • Stamping


Performance

Measurement Range0 ~20m
EncoderMulti-turn encoder
Resolution (Pull Box + Encoder)15 A/D
Repeatability Precision≤ 0.01%FS
Linearity≤ ± 0.05%FA
Lag≤ 3 mm

1) The displayed value has been rounded.


2) For the BTF08 PROFINET calculation: 200 mm (length of pull per revolution - see mechanical parameters): 262144 (steps per revolution) = 0.001 mm (combination resolution of pull line + encoder).


3) Numbers relate to the wireway box.


Interface

Analog SignalCurrent: 0/4~20 mA, Voltage: 0~5/10 V
Digital SignalCANopen, SSI, PROFINET, EtherCAT®, EtherNet/IP™, DeviceNet™, PROFIBUS DP, Incremental
Programmable

Electrical Parameters

Connection TypeAviation plug connectors / straight-through cables
Supply Voltage5 V DC~33 V DC
Operating Current≤ 80 mA (no load)
MTTFd: Mean Time To Failure for Dangerous Failures600 years (EN ISO 13849-1) 1)

1) This product is a standard item, not a safety component manufactured to mechanical specifications. The calculations are based on the component's rated load, an average ambient temperature of 40°C, and a usage frequency of 8760 hours per year. All electronic failures are considered hazardous. For detailed information, refer to document number 8015532.


Mechanical Specifications

Weight6.4 kg
Rope wire materialHigh-flexibility V4A 1.4401 stainless steel wire rope
Outer Diameter (Wire Rope)1.0mm
Loom box shell materialAluminum (anodized coating treatment)
Spring Resilience10.0N
Flange Diameter58mm
Length of each rope loop348 mm
Wireway lifespanTyp. 1,000,000 cycles 2) 3)
Actual Length of the Wire Rope21m
Tensioned rope acceleration12 m/s²
Adjust Speed6 m/s
Encoder CompatibilityUnrestricted

1) The value was measured at an ambient temperature of 25 °C. The value may be inaccurate with temperature variations.


2) The average depends on the load form.


3) Service life depends on the type of load. Factors include: environmental conditions, installation, the measurement range used, speed, and acceleration.


Environmental Parameters

Electromagnetic CompatibilityIn accordance with EN 61000-6-2 and EN 61000-6-4 standards
Shell protection gradeIP64
Operating Temperature Range–20 °C~+80 °C