RTO Incinerator, Regenerative Thermal Oxidizer, High Concentration Waste Gas Treatment Equipment

RTO Incinerator, Regenerative Thermal Oxidizer, High Concentration Waste Gas Treatment Equipment

The RTO waste gas treatment system is an efficient organic waste gas treatment equipment with a high thermal efficiency of ***(≥95%**), low operation costs, and the ability to handle large volumes of low-concentration waste gas. When the concentration is slightly higher, it can also recover secondary waste heat, significantly reducing production and operation costs. The thermal oxidation method can be divided into three types: thermal combustion, heat exchanger, and regenerative. The main difference between them lies in the heat recovery method. All three methods can be combined with catalytic methods to lower the reaction temperature.

Technical Principle

The principle involves oxidizing combustible exhaust gases into corresponding oxides and water at high temperatures, thereby purifying the exhaust and recovering the heat released during the decomposition of the exhaust gases. The efficiency of exhaust decomposition reaches over ***%, and the heat recovery efficiency exceeds 95%. The main structure of the RTO consists of a combustion chamber, ceramic filling bed, and a switching valve. Depending on the actual needs of the customer, different heat recovery methods and switching valve options are selected.

The organic waste gas is heated above 760 degrees Celsius, causing the VOCs in the waste gas to oxidize and decompose into water. The ceramic regenerative heat exchanger should be divided into two (or more) zones or chambers, with each regenerative chamber sequentially going through the processes of heat storage, heat release, and cleaning, repeating continuously for continuous operation.

Application Scope

RTO environmental equipment is suitable for industries such as oil, chemical, plastic, rubber, printing, pesticides, footwear, and power cable production, which contain organic components like benzene derivatives, phenols, aldehydes, ketones, ethers, esters, etc. It is designed for the purification and treatment of organic waste gases with concentrations ranging from 100PPM to 20,000PPM.

The benefits of RTO

1. Fully automated control is achievable, with simple operation, stable performance, and high reliability.

2. VOC decomposition efficiency of ***% or above.

3. Employing multiple advanced technologies, the equipment is simplified, easier to maintain, and reduces operational costs.

4. The exhaust gas stays in the furnace for a long time without any dead zones.

5. No production of NOX or secondary pollution.

6. Low operational costs, especially fuel expenses. When the organic exhaust concentration is above 500PPM, the RTO system generally requires no additional fuel. Purification efficiency reaches over ***; comprehensive utilization of waste heat generates economic benefits; optimally designed structure and ventilation system ensure the best treatment performance and user experience.

Shandong Zhongcheng Liangchuang Environmental Protection Technology Development Co., Ltd. was established in 2014, located in Mingji Industrial Park, Zouping County, Binzhou City, Shandong Province. The company has been committed to the design, research and development, and production of coating products and environmental purification products for a long time. It boasts strong technical capabilities, advanced processing equipment, refined processes, comprehensive testing methods, and a sound quality control system. The "Zhongcheng" brand pressure-type spray/ bake paint booths, central dust removal systems, polishing dust rooms, environmental-friendly polishing tables, power-free roller conveyor lines, powered lift platforms, VOC waste gas treatment equipment, paint mist purification and treatment systems, catalytic combustion, and a series of matching products are widely sold across China and exported internationally.
  Main Production: Customized Zeolite Wheel，RTO,COCatalytic Combustion，UV Ozone, Eco-friendly Box, Spray TowerVortex TowerTurbulent Tower, Pump-Free Water Mist Paint Booth, Water Turbulence Paint Booth, Bake Paint Booth, Sanding Dust Collector, Mobile Paint Booth, Vacuum Cleaner, Fume Extractor, Welding Smoke Dust Collector, Furniture Paint Booth, Car Bake Paint Booth, Dry Spray Paint Cabinet, Dry Spray Paint Booth, Various Environmental Protection Equipment.