Three-phase separator internal baffle plate agglomeration packing

Oil-water separator TP plate component, oil-water coalescing packing, stainless steel baffle plate, demisterPrimarily used as mist collectors and agglomeration fillers in three-phase separators and two-phase separators for oil-water separation processes in oil fields, refineries, and wastewater treatment plants. This product is widely employed in separation equipment during the oil and gas processing in oil fields, exhibiting strong liquid capture capabilities in gases. It significantly reduces oil and water surface foam in bedroom separators and demonstrates better gas exit efficiency compared to other fillers domestically. The TP plate assembly features low resistance, even gas-liquid distribution, high efficiency, and high throughput. According to process calculation requirements, different plate spacings are selected to allow the oil-gas-water mixture to disperse on the filler surface, where small droplets coalesce into larger clusters. Once they reach a certain size, they float to the liquid surface along the filler, achieving the separation goal.

Oil-water separator TP plate component, oil-water coalescing media, stainless steel baffle plate, demisterHeight specifications200mm、250mm、300mmThe main materials include:304、321、316、316L、2205Duplex stainless steel, etc.TPBoard material selection mainly includes0.4-1.0mmThick metal thin plate surface rolled into large corrugationsThe assembled parallel plate packings have pressed curved wave crests and troughs on the corrugated plates of the packing, which can act as coarse distributors on the plate sheets, enhancing lateral mixing. The TP components are assembled with an outer frame during the manufacturing process, serving as a fixing mechanism within the separator.

The oil-water separator TP plate component, with oil and water agglomeration packing, stainless steel baffle plate, and demister, offers the following advantages:

1. The product offers a significantly larger dispersed aggregation surface area for light hydrocarbon dehydration.

2. The separator splits the product into multi-layer channels, shortening the settling or rising distance of the dispersed phase (the principle of shallow pond), thereby enhancing the dewatering efficiency.

3. The peak of the product is more conducive to the sedimentation of water droplets and the settling of solid particles. The dewatering unit uses corrugated plate packing as the coalescing element, with a relatively complex fluid flow process within.

4. The liquid flow within the packed channel follows a "Z" shape, thereby providing more opportunities for water droplets to adhere and coalesce on the corrugated surface and for collisions to lead to coalescence between droplets.