Fully Automatic Pickling and Phosphating Production Line

The fully automatic pickling and phosphating production line consists of tank bodies, frames, conveying cranes, pipeline systems, oil-water separation systems, phosphating filter equipment (press filters), mist collection systems, heating systems, and electrical control systems.

Classification of fully automatic pickling and phosphating production lines:

    Manual pickling and phosphating production line: Determine the size and configuration of the equipment based on the customer's process and production capacity requirements, install guide rails above the tank body.1-2Tai manual electric hoist, controlling the movement of workpieces between slots. The temperature and liquid level control of the production line are both automatically controlled by the electrical cabinet. Advantages: Lower initial investment; Disadvantages: It is difficult to ensure the process time and production rhythm between the slots during the production process, and the quality of the phosphated products is not stable enough.

    Fully Automatic Pickling and Phosphating Production Line: Determine the size and configuration of the equipment based on the customer's process and production capacity requirements; install guide rails on both sides of the tank, and install according to the output.1-2Trolley gantry crane, byPLCControl the movement of buckets or drums within each tank according to the set process sequence and time, with temperature and liquid level being automatically controlled. Install motors at the tank edges and material handling positions to control the rotation of the drums. Advantages: High level of automation; production process strictly follows the process sequence and time, ensuring the quality of phosphating products fully; Disadvantages: High initial equipment investment cost

Basic Process of Fully Automatic Pickling and Phosphating Production Line:

Supply Material— Fine wash — Refined wash —Water Washed— Water Washed— Pickling—Water Washed—Neutralize—Water-washed—Table adjustment— Phosphatized1 —Phosphatized2 —Water Washed—Hot water wash—Drying—Cutting materials. (The specific process will be determined according to the different purposes of the processed workpieces.)