Clean Pipe Engineering

Purified water of high quality is prepared and stored in the purification water tank. It is then pumped to various water usage points and recirculated back to the tank. During operation, the water quality and operational mode are automatically controlled through elements such as liquid level, temperature, conductivity, and flow rate.

The system includes pure water storage tanks, sanitary centrifugal pumps, sanitary heat exchangers, diaphragm valves, respirators, on-site display control systems, and various instruments.

1) Purified water is produced by the preparation equipment and then circulated through the pipeline system to the purified water buffer tank.

2) Purified water storage and recirculation temperatures are at room temperature.

3) The purified water recirculation system is equipped with a variable-frequency controlled recirculating sanitizing pump. It adjusts the pump output based on the flow meter signal before returning to the tank, ensuring the pipeline flow rate meets the requirements.

4) Conduct conductivity measurements on purified water using the online conductivity meter before returning it to the tank. If the conductivity value of the purified water exceeds the required value, the meter sends a signal to the PLC, which then triggers an alarm signal. Simultaneously, the PLC controls the opening of the online pneumatic diaphragm valve to discharge the non-compliant water. If the conductivity value remains above the required level for a continuous period, the system automatically shuts down and emits an alarm signal, prompting the operator to inspect.

5) Install a temperature gauge and temperature sensor on the pipeline before the heat exchanger to control the temperature during pasteurization of the pipeline.

6) The pure water storage tank is equipped with a level gauge and set with maximum and minimum level parameters. When the level exceeds the maximum value, the water inlet valve at the top of the tank is closed. When the level is below the minimum value, the transfer pump is turned off.

7) Control the variable-frequency pump via an online flow meter installed before the tank, to ensure the flow rate of pure water within the pipeline is not less than the minimum flow rate of 1m/s.

8) During the sterilization process, the system records the temperature, pressure, flow rate, and conductivity inside the pipelines and tanks.

9) The system features an electrical control system (1 set of PLC) installed directly in a stainless steel control cabinet on the storage and distribution system's bracket, housing electrical equipment, PLC & OIT. This control system facilitates operators' operation, monitoring, and control of the equipment. The operator interface terminal (OIT) is a monitoring panel that displays operational parameters of the equipment. Alarms, actions, sterilization steps, process set points, and process values are all displayed on the OIT.