Noodles Cutting Knife

Parameters and features of the new generation noodle machine, featuring automatic cutting, hanging to dry, and drying functions. The new generation noodle machine is compatible with 220V standard voltage, offering more convenient and intuitive operation. It can fully operate the entire process without the need for constant supervision, ensuring complete automation.

Operation Manual

1. Mix the dough: Pour the flour into the dough mixer, then add water according to the regulation of about 25% ratio, start the mixer, and blend the flour and water evenly to achieve a granular consistency (for use after 10 minutes).

2. Adjustment: Adjust roller gaps using the handwheel. The reference data for each roller gap group is: (Excluding units above 330). During the adjustment process, the amount of tightening or loosening the handwheel may not be precise at once. The key is to understand the principle, be patient, and adjust carefully. If not proficient, stop the machine for adjustment, and lock the handwheel once it is normal.

3. Operation: Place the mixed flour into the hopper, press and secure the cutting blade, then start the machine. The third set of panels should be manually guided to the next set (repeat for multiple sets). Operation complete.

Common Faults

The panel is not connecting properly?

Due to improper adjustment of roller gaps, phenomena such as broken sheets and excess sheets may occur. For instance, if the previous panel is thin and the next one is thick, and the demand for the next panel is high, it will result in broken sheets; conversely, there will be excess sheets. Following this logic, when adjusting roller gaps to prevent broken sheets, reduce the gap between the lower roller set and ensure evenness.

Are the edges of the panel or both sides of the panel uneven in thickness?

It is caused by uneven gaps at both ends of the roller. Therefore, adjust the gaps at both ends of the roller to make them even.

3. Panels and noodles in wavy shape?

If the installation angle of the scraper and cutting梳 is too large or the梳刀 blade is reversed, just adjust it properly.

4. Coated roller for panels?

It's due to excessive moisture in the flour or loose scraper bolts.

Can't break the noodles?

The blade at the cross-section does not match the base plate. Just adjust the blade edge at the cross-section to the correct position.

6. Broken noodles?

It's due to impurities in the flour (leftover residue from the previous mixing bowl) or uneven mixing.

Structural Features

550 Model, 450 Model, 350 Model, 330 Model

The noodle machine roller is made of nickel-chromium alloy double-layer metal centrifugal casting, with a surface hardness up to HRC49-54 and a depth of 14-18MM, ensuring long service life and high noodle quality. Its compact structure and reliable performance, along with a novel design, are compatible with large-scale low and medium-temperature drying equipment for continuous production. The high level of modernization and automation allows for the special function of producing noodles under any weather conditions, making it an ideal large-scale advanced equipment for noodle production.

Model 300-2, Model 260-2, Model 250-1

The noodle machine roller is divided into two types: steel roller and cast roller. The roller surface is finely ground on a grinding machine, smooth and aesthetically pleasing, ensuring uniform and glossy noodles for high-quality dried noodles. The rollers are arranged at a 45-degree or 60-degree angle, with large openings, secure fixation, ease of operation, and safety and hygiene, suitable for visual inspection. The transmission uses a reducer and chain drive, with proper overall layout, reasonable rolling ratio, and distribution, smooth transmission, accurate power transmission, and features such as low noise, no vibration, and superior performance. It can be matched with small-scale drying equipment, making it an ideal product for small and medium-sized dried noodle production enterprises.

250A Model, 250B Model, 200A Model, 200B Model

It boasts compact size, sturdy structure, safe operation, simple operation, and easy maintenance. The sheets are processed through a continuous rolling with five roller stands, resulting in a smooth, dense, and uniform surface, which is a prerequisite for producing top-quality noodles. The machine features a full gear transmission structure and uses roller bearings in the rotating parts, ensuring smooth operation, stable performance, and high production efficiency, making it suitable for medium and small-scale noodle processing enterprises.

60 Model, 100 Model, 125Ⅱ Model

Simple to operate, energy-efficient, cost-effective, and easy to maintain, it is suitable for units, companies, and canteens. The price especially fits the financial budget of Chinese households, making it an ideal choice for a wide range of consumers.

Safety & Maintenance

Operators should carefully study the manual before use and strictly follow the instructions provided.

Do not reverse the machine.

3. Check for any abnormal conditions before turning on, and address any issues promptly to avoid accidents.

4. Strictly prevent iron or other hard materials from contaminating the flour to avoid damaging the machinery.

5. Do not pour the return dough directly into the flour bin.

6. Absolutely no hands allowed in the dangerous areas such as roller, gears, chains, cutting blades, etc., while the machine is operating.

7. Ensure lubrication of all rotating parts; at oil level indicators, in oil cups, on gear and chain oil holes, top up with 20#-30# engine oil twice per shift; after each shift, apply a small amount of edible oil on the surface of the cutting tool and roller.

8. The clutch for the single-head (60, 100 model) rolling mill and the mixing machine must be operated only when the equipment is stopped.

9. Pre-pressing with air rotation for 10-15 minutes, and during winter production, maintain the indoor temperature above 10-15 degrees Celsius.

10. After shutdown, maintain the machinery's cleanliness, ensuring no residue or billets remain within the rolling rolls.

11. Maintain lubrication for all gears and rolling bearings.

12. Absolutely no foreign hard debris is allowed to fall into the rolls or gears.

Replace the bearing grease every six months.

14. Absolutely no operation with face roller gap set above 5 millimeters.

MTT Strainer Instructions

A noodle picking machine is a device that stacks formed noodles onto a rod and hangs them in space, serving as a配套 equipment for the instant noodle production line.

Installation Method

Align the base of the picking machine with the holes on the front leg of the hanging machine, connect with M10 bolts, and adjust to the center.

2. The slicing head of the noodle machine and the bottom shaft of the noodle separator are connected by the chain supplied with the main unit, and tightened with an adjusting wheel.

Tuning Method:

Before using the machine, it must be adjusted to ensure that the noodle length is centered and perfectly rests on the noodle picker.

Method: Before starting the machine, manually pull the chain hook to align the left and right hooks symmetrically. Then, start the machine to test the noodle extrusion. Stop the machine and pull the chain based on the length of the noodles hanging. Adjust until the noodles are perfectly centered on the noodle rod with the lower end aligned.

Production Line Configuration

1. Mixing System

The equipment consists of a flour hoist, flour conveyor, brine mixer, dough mixer, and electrical control cabinet. It quantitatively controls the delivered flour and mixed brine, forming an atomized state to make the dough pieces loose and evenly moist and dry.

2. Pasta extrusion and cutting system

The熟化machine, compoundmachine, calenderingmachine, cuttingbarmachine, pickmachine, and six parts are integrated to complete the shaping stage of noodles. The mixed dough is matured for 10 minutes, stirred to fully absorb water and puff up to form a wet gluten network, then sent to the compound machine to simultaneously make two sheets, pressed into one, followed by four-level roller calendering to produce sheets 0.8~2mm thick without damaging the gluten structure. The well-pressed sheets are cut into wet noodles of 0.8~3mm thickness by the cutting blade. The cut noodles, 2400-2600mm long, are elevated to the overhead parallel chain by the automatic feeding bar machine.

3. Automatic Tail End Trimming Device for Shelves

Comprised of lifting, rod straightening, tail end trimming, and control cabinets. Wet noodles hanging on steel rods are lifted to the starting point of the drying room operation, controlled by an infrared integrated circuit, and synchronously hung on the hoists of the mobile drying equipment. The tail end trimming machine is installed at the pre-drying starting point, with the trimmed noodles heads recycled for use immediately. As the noodles are pre-cut to a certain length before entering the drying process, the amount of dried noodle heads is significantly reduced.

4. Drying System

Composed of a main drive for drying, steel wire rope, chain hoisting equipment, steel structure cooling fans, exhaust fans, steam heating pipes, sensors, temperature and humidity detection controllers, electrical control cabinets, etc. The mobile steel wire rope hoisting features stepless speed control, delivering noodles into three drying zones at a speed of 10 to 14 rods per minute. Zone 1 uses cold air to prevent noodles from stretching and surface quick drying; Zone 2 maintains humidity and sweating to achieve internal moisture diffusion in the noodles and control the surface dryness through high-temperature and humid drying; Zone 3 cools and dissipates heat, slowly drying the finished product.

5. Discontinued Sliced Product System

Composed of de-stackers, shaping machines, slicing machines, and control cabinets, the noodles, as straight as a line, are removed from the hooks by the chain after a 4-5 hour drying process and sent into the slicing machine. They are cut to 240mm per segment (length can be adjusted) and then packaged into attractive, cost-effective products in 250g and 500g sizes.

Equipment Application

Ideal for wet noodle dehydration and drying processes in the production of dried noodles.

Key Features

This equipment consists of a single-row double-chain conveyor mechanism, heating system, dehumidification system, and fan system.

Steam, hot water, thermal oil, or hot air can be used as the heat source.

The complete machine has a simple structure, operates smoothly and reliably, consumes low energy, and is easy to operate and maintain.

Low breakage rate, high yield rate, the dried noodles have a bright color, are not bent, and have high tensile strength.