Suntech's innovative high-powered mixer

Our company's intensive mixer utilizes the counter-current mixing principle, achieving optimal mixing uniformity in the shortest time possible.

Feature:Mixed, homogenized, kneaded, plasticized, dispersed, granulated, agglomerated, emulsified, coated, pulped, pelletized, etc.

Application:Refractory Materials, Lithium Batteries, Ceramics, Casting, Metallurgy, Environmental Protection, Building Materials, Chemical Industry, Compound Fertilizer

The image below shows the volume capacity for a batch processing! Achieve an average mixing time within 1 minute, and complete granulation within 3 minutes!

Mixing Principle:

Under the combined action of high-speed rotors, mixing disks, and multi-functional scrapers, Santek's powerful mixer achieves the best uniform mixing of materials in the shortest possible time.

An inclined mixing dish at a specific angle transports materials upwards during rotation. When the materials reach a certain height, gravity causes them to fall downward, creating a coarse mixture of materials through horizontal and vertical movements.

Material is transported upwards and undergoes intense mixing motion upon reaching the mixing zone of the high-speed rotor in an eccentric position, resulting in a highly refined material mixture.

A multi-functional scraper located at a fixed position disrupts the flow of materials during mixing, delivering them to the mixing zone of the high-speed rotor. It also prevents materials from adhering to the walls and bottom of the mixing dish, ensuring 100% participation in the mixing process, providing robust support for efficient material blending.

Rotating mixing discs and high-speed rotors are typically counter-rotating to achieve the most intense mixing motion in a high-intensity mixer; however, for specific process requirements of certain materials, the mixing discs and high-speed rotors can also be set to rotate in the same direction.

During the blending process, the rotational speed of the drum and the high-speed rotor can be preset according to process requirements; speed adjustments can also be made to the running high-intensity blender during the blending to achieve an intermeshing blending technique.

Features

Efficient and stable blending and homogenization effect

Utilizing the principle of countercurrent mixing, the stirrer, rotating drum, multi-functional blades, and all components are scientifically designed and logically arranged to ensure the material achieves the optimal mixing uniformity in the shortest time possible.

Meets various material blending preparation requirements

Mature blending technology, capable of individually adjusting component speeds, offers wide applicability in material mixing preparation. It not only meets the uniform mixing requirements of various materials and different particle sizes but also satisfies the high-quality mixing demands of specific materials, enhancing process levels.

Suitable for various installation scenarios

Compact structure, modular design, minimal land use, easy to install and maintain – suitable for both new production lines and existing line upgrades.

An inclined mixing dish at a specific angle transports materials upwards during rotation. When the materials reach a certain height, gravity causes them to fall downward, forming a coarse mixture of materials through horizontal and vertical movements.

Material is fed upwards and, upon reaching the mixing zone of the high-speed rotor in an eccentric position, undergoes intense mixing motion, resulting in a high-fine material blend.

A multi-functional scraper located at a fixed position disrupts the material flow during mixing, directing it into the mixing zone of the high-speed rotor. It simultaneously prevents material from adhering to the walls and bottom of the mixing dish, ensuring 100% participation in the mixing process, thereby providing strong support for efficient material mixing.

Rotating mixing disks and high-speed rotors are generally counter-rotating to achieve the most intense mixing motion in a high-intensity mixer; however, to meet the specific process requirements of certain materials, the mixing disks and high-speed rotors can also be set to rotate in the same direction.

During the blending process, the rotation speed of the drum and the high-speed impeller can be preset according to process requirements; speed adjustments can also be made to the running high-intensity blender during the blending to achieve an intermeshing blending technique.

Parameters