Automatic Weft Insertion Machine - Optional Solution for Technical Upgrades for Weaving Enterprises
Hand-weaving reeds are no longer sufficient to meet the modern textile industry's trend of small batches, diverse varieties, high difficulty, and short delivery times. The weaving industry is introducing automatic warp threading machines to ensure warp threading quality and delivery dates, catering to the ever-changing production needs of the current textile market and maintaining a competitive edge.
For example, with the efficiency of a certain domestic textile company's 80S and 100S high-count, high-density cotton varieties:
Hand-tied warp: Two workers simultaneously threading a pair of 340-type 100S (total warp ends: 28,000) yarns requires 32 hours.
Automatic warping: Warping a pair of 340 type 100S (total warp ends 28,000) beam takes only 4 hours.
Yongxusheng Warping Machine Features:
The Yongxusheng warping machine is equipped with an electronic double-end detection device, which can detect double yarns without breaking and automatically stop the machine, thereby improving fabric quality. Reducing the occurrence of doubled warp threads also enhances the efficiency of the weaving machine.
Performance of YXS-A Type Automatic Weft Insertion Machine:
The YXS-A automatic warping machine can reach a weaving speed of 140 threads per minute. All YXS-A warping machines are modular in design. Each machine can be customized according to the specific needs of the customer and configurations can be added later. On the basis of the standard model, users can choose the required configurations. Depending on the actual production needs of the company, the warp beam can reach up to 16 pages for O-type and 20 pages for J, C-type.
The YXS-A weft insertion device can pass the warp through the stopper, reed, and reed beam in just one process. It is almost applicable to all types of reeds, and the significant feature of the reed and stopper is that no auxiliary method (such as: stopping the knife blade movement, clips, etc.) is needed to separate them. It can be used with both standard and double reed beams, as well as those for air-jet looms, and has a wide range of yarn counts.
| Standard Type | Axle Width | 230cm/400cm |
| Spool Frame with Lift Mechanism | √ | |
| A single warp layer | √ | |
| Two modular modules for composite guide tracks | √ | |
| Total Frame Count (J/C Type Filament) | 20 | |
| Total Number of Hanks (O-Type Twisted Yarn) | 16 | |
| Steel rebars module | √ | |
| Menopause Module Menopause Rod Count | 6/8 | |
| Double yarn inspection | √ | |
| Spooling Capacity | Spinning speed | 140 pieces/min |
| Yarn raw material | Cotton and blended yarns (carded, combed) | √ |
| Wool (combed and carded yarn) | √ | |
| Silk, monofilament, and multifilament | √ | |
| Up to 4.5mm wide flat yarn, bamboo patterned yarn, and pile patterned yarn | √ | |
| Specialty yarns | √ | |
| Yarn count | 20-100 | |
| Shaft | Nominal Width | 230cm |
| Housing wheel diameter | 120cm | |
| A single yarn layer, with separate twist | √ | |
| Composite yarn | Continuous Filament Length | 260-382mm |
| Composite yarn thickness | 0.25-0.38mm | |
| Comprehensive Ear Type | J/C/O | |
| Comprehensive view | Not less than 1.28 x 5.5 mm | |
| Rebar | Reed Width | 230cm/40mm |
| Reed Density (Standard) | 20-350 picks per decimeter | |
| Reed Density (Fine Reed) | 351-500 picks per decimeter | |
| Reed Tooth Height | 40-100mm | |
| Rebar height | 80-150mm | |
| Reed tooth depth | 16mm diameter | |
| Reed Type | Flat, curved, or heavy gauge battens | |
| Menopause Tablets | Menopause Patch Width | 7-11mm |
| Menopause Pill Length | 125-180mm | |
| Menopause Pill Thickness | 0.2-0.65mm | |
| One menstrual product storage aisle | √ | |
| Control Module | System | Windows operating system |
| Monitor | Touch Smart Monitor | |
| Language | Please provide the Chinese content to be translated. | |
| Electric power consumption | Approximately 3 kW | |
| Electrical Protection | Overload and short-circuit protection | |
| Voltage | 380W | |
| Gas Source | Inlet Pressure | 7-10bar |
| Pressure Difference | ＜±0.5bar | |
| Air supply volume | Main pump 850NL/min; suction tube 500NL/min. Total air supply 1350NL/min. | |
| Atmospheric Dew Point | ﹣17℃ | |
| Oil content | Minimal oil content | |
| Impurity particles | Particle Size < 5um | |
| Indoor Conditions | Dust | Agent-free, such as glass dust and similar substances |
| Humidity | Relative humidity: 30-95%, no condensation | |
| Temperature | Temperature difference within 10 hours not exceeding 15℃ | |
| Space requirements | Flooring Materials | Cast-in-place concrete (tamped ground) |
| Flatness | Non-conformity ±15 or total deviation 30mm | |
| Height | 260mm | |
| Space Layout: Equipped with one yarn frame machine, two yarn frame machines | 70㎡、100㎡ |
Automatic Weaving Loom
