Automatic Weft Insertion Machine - A Optional Solution for Technical Upgrades for Weaving Enterprises:
Hand-tied warp is no longer sufficient to meet the modern textile industry's trend of small batch production, diverse varieties, high difficulty, and short delivery times. The weaving industry is introducing automatic warp threading machines to ensure warp threading quality and delivery dates, catering to the ever-changing production needs of the current textile market and maintaining a competitive edge in the market.
For example, with the efficiency of a certain domestic textile company's 80S and 100S high-count, high-density cotton varieties:
Hand-weaving: Two people are required to pass a pair of 340-type 100S (total warp ends: 28,000) yarn spools simultaneously, which takes 32 hours.
Automatic warp threading: Threading a pair of 340-type 100S (total warp ends 28,000) sizing beam only takes 4 hours.
Yongxu Sheng warp knitting machine features:
The Yongxusheng warping machine is equipped with an electronic double-end detection device, which can detect double yarns without twisting and automatically stop the machine, enhancing fabric quality. Reducing the occurrence of double-end misplacement in warp yarns increases the efficiency of the weaving machine.
Performance of the YXS-A type automatic warping machine:
The YXS-A type automatic warp threading machine can reach a threading speed of 140 threads per minute. All YXS-A warp threading machines are modular in design. Each machine can be customized to meet the specific needs of the customer and configurations can be added later. Based on the standard model, users can choose the configurations they require. Depending on the company's actual production needs, the reed frame can reach 16 pages for O-type and 20 pages for J, C-type.
The YXS-A weft insertion device can pass the warp through the stoppers, reeds, and steel reeds in a single operation. It is almost applicable to all types of reeds. The notable features of the reeds and stoppers are that they do not require any auxiliary methods (such as: stopping the knife blade movement, clips, etc.) to separate them. It can be used with both standard and double steel reeds, as well as those for jet looms, and offers a wide range of yarn counts.
| Standard Type | Axle width | 230cm/400cm |
| Sewing frame with lifting mechanism | √ | |
| One layer of warp yarns | √ | |
| Two integrated guide rail module with two wires | √ | |
| Total Frame Count (J/C Type Reeling Wire) | 20 | |
| Total Number of Yarns (O-Type Yarn) | 16 | |
| Steel rebart module | √ | |
| Menopause Module Menopause Rod Count | 6/8 | |
| Double yarn inspection | √ | |
| Weaving capacity | Spinning speed | 140 roots/min |
| Yarn raw material | Cotton yarn and blended yarn (carded yarn, combed yarn) | √ |
| Wool (Combed and Carded Yarn) | √ | |
| Silk, single filament yarn, and multifilament yarn | √ | |
| Up to 4.5mm wide flat yarn, bamboo flower patterned yarn, and pile flower patterned yarn | √ | |
| Specialty yarns | √ | |
| Yarn count | 20-100 | |
| Axle | Nominal Width | 230cm |
| Axle wheel diameter | 120cm | |
| A single yarn layer, with separate twist | √ | |
| Composite Silk | Total yarn length | 260-382mm |
| Composite yarn thickness | 0.25-0.38mm | |
| Comprehensive Ear Type | J/C/O | |
| Comprehensive view | Not less than 1.28 x 5.5 mm | |
| Rebar | Reed Width | 230cm/40mm |
| Reed Density (Standard) | 20-350 picks per decimeter | |
| Reed Density (Fine Reed) | 351-500 picks per decimeter | |
| Reed Tooth Height | 40-100mm | |
| Steel rod height | 80-150mm | |
| Reed tooth depth | 16mm diameter | |
| Reed Type | Flat, curved or heavy battens | |
| Menopause Tablets | Menstrual Disk Width | 7-11mm |
| Menopause Pill Length | 125-180mm | |
| Menopause Pill Thickness | 0.2-0.65mm | |
| One menstrual product storage aisle | √ | |
| Control Module | System | Windows operating system |
| Monitor | Touch Smart Monitor | |
| Language | Please provide the Chinese content to be translated into American English. | |
| Electric power consumption | Approximately 3 kW | |
| Electrical Protection | Overload and short-circuit protection | |
| Voltage | 380W | |
| Gas Source | Inlet Pressure | 7-10bar |
| Pressure differential | ＜±0.5bar | |
| Air supply volume | Main turbine 850NL/min; suction tube 500NL/min. Total air supply 1350NL/min. | |
| Atmospheric Dew Point | ﹣17℃ | |
| Oil Content | Virtually oil-free | |
| Impurity particles | Particle size < 5 um | |
| Indoor conditions | Dust | Glass dust and similar substances without abrasive |
| Humidity | Relative humidity: 30-95%, no condensation | |
| Temperature | Temperature difference within 15℃ within 10 hours | |
| Space Requirements | Flooring Materials | Cast-in-place concrete (compacted surface) |
| Flatness | Non-conformity ±15mm or Total Deviation 30mm | |
| Height | 260mm | |
| Layout Space: Equipped with one yarn frame machine, two yarn frame machines | 70㎡、100㎡ |
Automatic Weaving Machine
