Automatic Weft Insertion Machine - A Optional Solution for Technical Upgrades for Weaving Enterprises
Hand-operated warp threading is no longer sufficient to meet the modern textile industry's trend of small batch production, diverse varieties, high difficulty, and short delivery times. The weaving industry is introducing automatic warp threading machines to ensure warp threading quality and delivery dates, catering to the ever-changing production needs of the current textile market and maintaining a competitive edge in the market.
For example, with the efficiency of a domestic textile company's 80S and 100S high-count, high-density cotton varieties:
Handweaving: Two workers need 32 hours to thread a pair of 340-type 100S (total warp ends 28,000) sizing spindles simultaneously.
Automatic warping: warping a pair of 340-type 100S (total warp ends 28,000) sizing beam takes only 4 hours.
Yongxusheng Weaving Machine Features:
The Yongxu Sheng warping machine features an electronic double-end detection system, capable of detecting double yarns without breaking, and automatically stopping the machine. This enhances fabric quality. Reducing double ends minimizes the occurrence of warp yarn mislaying, thereby improving the efficiency of the loom.
Performance of YXS-A automatic warp threading machine:
The YXS-A type automatic warping machine can reach a threading speed of 140 threads per minute. All YXS-A warping machines are modularly designed. Each machine can be customized according to the customer's specific needs and configurations can be added later. On the basis of the standard model, users can choose the configurations they require. The warp beam can reach up to 16 pages for the O-type and 20 pages for the J and C types, depending on the company's actual production requirements.
The YXS-A threading device can pass the weft through the stop beam, reed, and steel reed with just one process. It is nearly suitable for threading all reeds, and the remarkable feature of the reed and stop beam is that they do not require any auxiliary methods (such as: stopping knife blade movement, hooks, etc.) to separate them. It can be applied to both standard double steel reeds and those for jet looms, with a wide range of yarn counts.
| Standard Type | Shaft Width | 230cm/400cm |
| Spool carriage with lifting mechanism | √ | |
| One layer of warp yarns | √ | |
| Two modular extrusion modules for two composite guide rails | √ | |
| Total Frame Count (J/C Type Monofilament) | 20 | |
| Total Filament Count (O-type Filament) | 16 | |
| Steel rebart module | √ | |
| Menopause Pill Module Menopause Rod Count | 6/8 | |
| Double yarn inspection | √ | |
| Spooling Capacity | Spinning speed | 140 roots/min |
| Yarn raw material | Cotton yarn and blended yarn (carded yarn, combed yarn) | √ |
| Wool (Carded and Combed Yarn) | √ | |
| Silk, monofilament, and multifilament | √ | |
| Up to 4.5mm wide flat yarn, bamboo node patterned yarn, and pile patterned yarn | √ | |
| Specialty Yarn | √ | |
| Yarn count | 20-100 | |
| Spindle | Nominal Width | 230cm |
| Axle wheel diameter | 120cm | |
| One ply yarn layer, with separate twist | √ | |
| Combed yarn | Total Filament Length | 260-382mm |
| Composite yarn thickness | 0.25-0.38mm | |
| Comprehensive Ear Type | J/C/O | |
| Integrated eye | Not less than 1.28 x 5.5 mm | |
| Rebar | Reed Width | 230cm/40mm |
| Reed Density (Standard) | 20-350 picks per decimeter | |
| Reed Density (Fine Reed) | 351-500 picks per decimeter | |
| Reed tooth height | 40-100mm | |
| Rebar height | 80-150mm | |
| Reed tooth depth | 16mm diameter | |
| Reed Type | Flat, curved or heavy gauge pins | |
| Menopause Tablets | Menopause Strip Width | 7-11mm |
| Menopause Pill Length | 125-180mm | |
| Menopause Pill Thickness | 0.2-0.65mm | |
| One menstrual pad storage aisle | √ | |
| Control Module | System | Windows operating system |
| Monitor | Touch Smart Monitor | |
| Language | Please provide the Chinese content that needs to be translated into American English. | |
| Electric power consumption | Approximately 3 kW | |
| Electrical Protection | Overload and short-circuit protection | |
| Voltage | 380W | |
| Gas Source | Inlet Pressure | 7-10bar |
| Pressure differential | ＜±0.5bar | |
| Air supply volume | Main turbine 850NL/min; suction pipe 500NL/min. Total air supply 1350NL/min. | |
| Atmospheric Dew Point | ﹣17℃ | |
| Oil Content | Virtually oil-free | |
| Impurity particles | Particle Size < 5 um | |
| Indoor conditions | Dust | Grain-free, such as glass dust and similar substances |
| Humidity | Relative humidity 30-95%, no condensation | |
| Temperature | Temperature difference within 15℃ within 10 hours | |
| Space requirements | Flooring Materials | Cast-in-place concrete (compacted floor) |
| Flatness | Non-conformity ±15mm or Total deviation 30mm | |
| Height | 260mm | |
| Layout Space: One yarn frame machine, two yarn frame machines equipped | 70㎡、100㎡ |
Automatic Weaving Machine
