Automatic Weft Insertion Machine - Optional Solution for Technical Upgrades in Weaving Enterprises
Manual warping no longer meets the development trend of modern textile enterprises, which require small batches, diverse varieties, high difficulty, and short delivery times. The weaving industry is introducing automatic warp threading machines to ensure warp quality and delivery dates, catering to the ever-changing production needs of the current textile market and maintaining a competitive edge.
For example, with the efficiency of a domestic textile company's 80S and 100S high-count, high-density cotton varieties:
Handweaving: It takes two people to thread a pair of 340-type 100S (total warp ends: 28,000) reeds, and it requires 32 hours of simultaneous threading.
Automatic warp threading: It takes only 4 hours to thread a pair of 340 type 100S (total warp ends 28,000) sizing beam.
Yongxusheng Warping Machine Features:
The Yongxusheng warp knitting machines are equipped with an electronic double-end detection device, which can detect and automatically stop the machine for doubled yarns without breaking the twist, thereby enhancing fabric quality. Reducing doubled ends reduces the occurrence of warp misplacement, thereby improving the efficiency of the weaving machine.
Performance of the YXS-A automatic warp threading machine:
The YXS-A type automatic warping machine can achieve a yarn threading speed of up to 140 threads per minute. All YXS-A warping machines are modular in design. Each machine can be customized according to the specific needs of the customer and configurations can be added later. Based on the standard model, users can choose the configurations they require. Depending on the company's actual production needs, the O-type heald can reach up to 16 pages, while the J and C types can reach 20 pages.
The YXS-A weft insertion device can pass the warp through the stoppers, reeds, and reed battens with just one process. It is nearly applicable to all types of reeds, with the notable feature that no auxiliary methods (such as: stopping the knife blade movement, clips, etc.) are needed to separate the reeds and stoppers. It is suitable for both standard and double battens, as well as for air-jet looms, and has a wide range of yarn counts.
| Standard Type | Axle width | 230cm/400cm |
| Loom with lifting mechanism | √ | |
| A single warp layer | √ | |
| Two composite guide rail thread module | √ | |
| Total Frame Count (J/C Type Filament) | 20 | |
| Total Count (O-shaped Filament) | 16 | |
| Steel rebart module | √ | |
| Menopause Pill Module Menopause Rod Count | 6/8 | |
| Double yarn inspection | √ | |
| warp ability | Spinning speed | 140 pieces/min |
| Yarn raw material | Cotton yarn and blended yarn (carded yarn, combed yarn) | √ |
| Wool (Carded and Combed Yarn) | √ | |
| Silk, monofilament, and multifilament | √ | |
| Up to 4.5mm wide flat yarn, bamboo patterned yarn, and pile patterned yarn | √ | |
| Specialty yarns | √ | |
| Count | 20-100 | |
| Shaft | Nominal Width | 230cm |
| Axle wheel diameter | 120cm | |
| A single yarn layer, with separate twist | √ | |
| Composite silk | Total Filament Length | 260-382mm |
| Composite yarn thickness | 0.25-0.38mm | |
| Comprehensive ear type | J/C/O | |
| Comprehensive view | Not less than 1.28 x 5.5 mm | |
| Rebar | Reed Width | 230cm/40mm |
| Reed Density (Standard) | 20-350 picks per decimeter | |
| Reed Density (Fine Reed) | 351-500 picks per decimeter | |
| Reed Tooth Height | 40-100mm | |
| Steel bar height | 80-150mm | |
| Reed tooth depth | 16mm diameter | |
| Reed type | Flat, curved or heavy gauge combs | |
| Menopause Tablets | Menopause Strip Width | 7-11mm |
| Menopause Pill Length | 125-180mm | |
| Menopause Pill Thickness | 0.2-0.65mm | |
| One menstrual product storage aisle | √ | |
| Control Module | System | Windows operating system |
| Monitor | Touch Smart Monitor | |
| Language | Please provide the Chinese content to be translated. | |
| Electric power consumption | Approximately 3 kW | |
| Electrical Protection | Overload and short-circuit protection | |
| Voltage | 380W | |
| Gas Source | Inlet pressure | 7-10bar |
| Pressure difference | ＜±0.5bar | |
| Air supply volume | Main fan: 850NL/min; suction tube: 500NL/min. Total air supply: 1350NL/min. | |
| Atmospheric Dew Point | ﹣17℃ | |
| Oil Content | Virtually oil-free | |
| Impurity particles | Particle Size < 5um | |
| Indoor conditions | Dust | Glass dust and similar substances without abrasive |
| Humidity | Relative humidity: 30-95%, no condensation | |
| Temperature | Temperature variation within 15℃ within 10 hours | |
| Space Requirements | Flooring Materials | Cast-in-place concrete (compacted floor) |
| Flatness | Non-conformity ±15mm or Total Deviation 30mm | |
| Height | 260mm | |
| Layout Space: Equipped with one yarn frame machine, two yarn frame machines | 70㎡、100㎡ |
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Automatic Weft Insertion Machine
