The claw vacuum pump, with no lubricant or sealing fluid in the overflow section and capable of condensing and recovering condensable gases, solves potential contamination issues caused by steam jet pumps, scroll pumps, and liquid ring pumps to containers and the environment. This ensures product quality for the users, and the recovered materials can significantly enhance economic benefits. Thanks to the maintenance-free design, it also resolves the hassle of maintaining other vacuum pumps, saving users a substantial amount of maintenance costs.
The working principle of claw-type vacuum pumps
The claw-type vacuum pump features several interlocking claw-shaped rotors within the pump chamber. There is no contact between the rotors and no contact between the rotors and the pump chamber, leaving minimal gaps. No lubricants are required, ensuring a clean vacuum environment. The pump structure employs a multi-stage interlocked rotor design, with each set of rotors located in different pump chambers and moving in sync in opposite directions. The pump chamber is divided into an intake chamber and an exhaust chamber by the claw-shaped rotors. As the rotors continuously operate, they cycle through an intake and exhaust process, achieving the purpose of continuous pumping.
Advantages of claw vacuum pumps
1. The greatest advantage is energy conservation, environmental protection, and emission reduction. Replacing steam jet pumps, it achieves an effective energy-saving rate of over 85% and emits no wastewater.
2. Strongly capable of extracting condensable gases, including pure solvent gases, enabling gas-liquid separation, precise分流,and recycling; truly capable of extensive drainage, and can be drained while the equipment is in normal operation.
3. Achieve a clean vacuum environment. This effectively enhances production efficiency and improves product quality. The sealing form, composed of skeletal sealing, mechanical sealing, and special sealing, ensures a safe isolation between the pump chamber and the oil tank.
4. Wide vacuum range (105-10-1), capable of atmospheric startup, continuous direct suction and exhaust of air, and adjustable vacuum level according to the user's process environment.
5. Variable frequency drive and DCS control, flexible start-up, minimal whole machine shock, and long service life.
6. This pump features a non-disassembly cleaning function. In the event of large amounts of dust, sticky substances, or other foreign matter during operation, a half-hour cleaning inside the pump will meet the factory's requirements, ensuring stable operation.
7. Offer a variety of material options based on different operating conditions.
Bearing material: Gray iron, cast steel, stainless steel
Rotor Material: Carbon Steel Corrosion Treatment
Spindle Material: 40Cr, 2Cr13
Fully meets the requirements for use in the most severe environments.
8. Wide application range, capable of meeting the requirements of all production processes in the petrochemical, pharmaceutical, electronic, aerospace, nuclear, and laboratory industries. Fully compatible with molecular pumps and Roots blowers to form vacuum systems.
9. This pump can truly achieve large-scale drainage and can drain while operating normally in actual work.
10. A record of 16,000 hours of continuous, trouble-free operation, ensuring stable and reliable quality. Maintenance-free design with low operating costs.
Comparison of Common Non-Screw Pumps and Screw Pumps: Pros and Cons
Water Ring Pump (Liquid Ring)
Frequent Questions: Medium vacuum pumps, material being pumped mixed with medium, resulting in low vacuum level.
Material recycling and wastewater treatment costs are high, and they are prone to environmental pollution.
Claw Pump: No medium vacuum pump, clean vacuum and high vacuum degree, can be combined with Roots blower unit
Achieve higher vacuum levels, with high material purity and 100% recyclability without pollution. No wastewater treatment required, passes environmental assessments, and excels in the production of pharmaceutical intermediates.
Rotary Vane Pump
Frequently Asked Questions: Medium vacuum pumps are prone to backflow during operation, and the extracted condensable...
After the inert gas is liquefied, it causes a decrease in vacuum degree. Regular replacement of vacuum oil is required, along with maintenance and service costs.
High.
Claw Pump: Media-free vacuum pump, clean vacuum, no backflow, liquid discharge during operation can be centralized
Recycling and centralized processing maintain a constant vacuum pressure and incur no maintenance costs.
Reciprocating Pump (W Pump, Diaphragm Pump):
Frequent Questions: The vacuum pump without medium features a structure where the cylinder and piston slide against each other to create a vacuum environment. In the chemical industry, encountering crystalline medium can easily damage the piston or cylinder, leading to production halt.
Not suitable when the extracted gas contains a large amount of liquid.
Claw Pump: Mediumless vacuum pump, frictionless structure and variable-volume compression work
Operating Principle: When encountering crystalline mediums in the chemical and electronic industries, it can smoothly extract
No damage to the pump housing will occur.
Steam Pump:
Frequent Issues: High energy consumption, low vacuum degree, high wastewater treatment costs, and prone to causing significant environmental pollution. Steam consumption
High volume (high operating costs), must be installed above 11 meters, with不便 for maintenance.
Claw Pump: Energy-efficient and environmentally friendly; materials can be recycled and reused, causing no pollution to the environment. Moreover, it doesn't require installation.
Height restriction in place.
Vortex pump:
Frequently Asked Questions: Oil-free vacuum pumps, suitable for clean vacuum applications. But condensable gases in the working environment...
The liquid produced by the body must not exceed 25 grams per day. Dusty work environments are prone to causing damage to the turbine.
Consumption.
Claw Pump: No medium vacuum pump, suitable for clean vacuum. Condensable gases in the working environment
The produced liquid can be discharged during the pump's operation, with no maintenance costs.
The ZE series claw-type dry vacuum pumps are widely used in various vacuum acquisition environments.
Petroleum & Chemical Industry
Application Technology:
Pressure Reduction Evaporation, Crystallization, Distillation, Sublimation, Drying, Vacuum Concentration, Dehydration, Chemical Reaction Absorption, and Vacuum Material Transport processes
Pharmaceutical Industry
Application Process:
Vacuum evaporation, filtration, monomer recovery, material conveying, distillation, crystallization, sublimation, drying, deodorization, etc. processes
Electronics Industry
Application Technology
Coating, Molecular Beam Epitaxy, Ion Beam Etching, Dipping, etc. processes
Various laboratories
Application Technology
Broadly applicable to various laboratory vacuum distillation processes, as well as fractional distillation and purification.
Aerospace Industry
Application Technology
Coating, space environment simulation, brazing, electron beam welding, etc. processes
Metallurgy Industry
Application Technology
Melting, refining, casting, distilling, de-gassing of steel melt, and heat treatment processes
Biotech Industry
Application Technology
Vacuum evaporation, distillation, sublimation, drying, dehydration, preservation, packaging, etc. processes


































