This production line series can be customized to meet clients' site requirements, biscuit types, and process specifications. It can produce various types of biscuits by combining different molds and tunnel ovens with various energy types, as well as through different formula and process techniques.

Flexible Cookies: Soda Crackers, Fingertip Crackers, Animal Crackers...

Crisp Biscuits: Peach Crisp, Caramel Biscuits, Oreo Biscuits...

Flexible Cookie Equipment

Resilient biscuits, commonly known as doughy biscuits, are made from dough that typically requires fermentation. We recommend using a stacker machine along with 3-4 sets of roller and cutting machines for production. This method results in biscuits with a crisp texture, a smooth and even surface, and a layered cross-section, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After vertical/horizontal shaping and dough/fermentation, the dough is passed through a layering machine (optional), a three-roll feeder, and then through a three-roller skin machine, where it is cut into shape by mold rollers. Any excess dough skin is then sent back to the first feeding machine via a cake skin separator. The shaped biscuit dough is then transferred to the next baking equipment.

Crisp biscuit making equipment:

Crisp biscuits are made from a higher fat content, low-gluten flour, and sugar. These biscuits have a crispy texture, forming less gluten during the dough mixing process, which gives them good plasticity and adhesion. Therefore, we recommend our clients use roller printing machines, which can enhance the patterns and fun aspects of the biscuits. Common biscuits include: Peach Crisp, Oreo, Oatmeal Cookies, Caramel Butter Cookies, and more.

Equipment Principle: After the dough is rolled horizontally, it is directly conveyed to the crisp molding machine for roller embossing. The conveyor belt bottom features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better printing and shaping of the biscuits with no excess waste. The biscuits can then be sprinkled with salt and sugar and directly enter the oven for baking. Typically, the baking time required is slightly shorter than that for flexible biscuits.

Production Line Composition

The fully automatic biscuit production line integrates multiple advanced machines, achieving a fully automated production process from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to create a uniform dough.

Milling Machine for Dough: Presses dough into uniformly thin sheets.

Biscuit Shaping Machine: Utilizes various molds to press dough into different shapes for biscuits.

Tunnel Oven: Equipped with electric, gas, or diesel heating options, ensuring even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spray Coating Machine: Available to apply oil or other coatings as needed, enhancing taste and appearance.

Packaging Machine: Automatically completes the packaging of cookies, preparing the product for distribution.

Operating Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough sheeting: The sheeting machine compresses the dough into thin slices of a predetermined thickness.

Molding: The cookie molding machine cuts the rolled dough into the set shapes using molds.

Baking: After shaping, the dough sheets are baked in a tunnel oven, with precise temperature control ensuring even heating.

Cooling: Baked biscuits are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to biscuits.

Packaging: Afterward, the packaging machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual labor, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and the stability of product quality.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technology such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can save energy.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to effortlessly manage production processes.

Sanitary Design: Made from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting the stringent standards of the food processing industry.

Customizable Production Volume: Production can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility in meeting the customer's capacity needs.