This production line series can be customized to meet customers' site requirements, biscuit specifications, and process needs by combining different molds and tunnel ovens of various energy types, along with various formula and process techniques to produce a variety of biscuit types.

As for tough biscuits: Soda crackers, finger biscuits, animal crackers...

Crunchy Biscuits: Peach Biscuits, Caramel Biscuits, Oreo Biscuits...

Toughness biscuit equipment:

Elastic biscuits, commonly known as doughy biscuits, are made from dough that requires fermentation for most of its ingredients. We recommend using a laminator and 3-4 sets of roller mills with a cutter to produce them. This method yields biscuits with a strong crispiness, a smooth and even surface, and a layered cross-section, such as soda biscuits, animal biscuits, crisp biscuits, and finger biscuits, etc.

Equipment Principle: After the dough is made and fermented, it passes through a stacker (optional), a three-roll feeder, and a three-roller skin machine, then is shaped into biscuits by a mold roller. Any excess dough skin is fed back into the first feeding machine via a skin separator. The biscuit dough then moves to the next baking equipment.

Crumbly biscuit equipment:

Crisp biscuits are made from a high-fat content, low-protein flour, and sugar. These biscuits have a crispy texture, with less gluten formed during the dough mixing process, offering good plasticity and adhesion. For this reason, we recommend our clients use roller printing machines to enhance the patterns and fun aspects of the biscuits. Common types include: peach biscuits, Oreo, oat cookies, caramel butter cookies, and more.

Equipment Principle: After the dough is rolled horizontally, it is directly conveyed to the crisp molding machine for roller embossing. The bottom of the conveyor belt features rubber rollers to enhance the grip between the mold roller and the conveyor belt, ensuring better imprinting and shaping of the biscuits with no excess waste. The biscuits can then be sprinkled with salt and sugar and directly fed into the oven for baking. Typically, the baking time required is shorter than that for flexible biscuits.

Production Line Composition

Fully automatic biscuit production line integrates multiple advanced equipment, achieving fully automated production from raw material mixing to finished product packaging. Key equipment includes:

Dough Mixer: Efficiently blends flour, sugar, fats, and other raw materials to form a uniform dough.

M面团SheetingMachine: Presses dough into even, thin sheets.

Biscuit Shaping Machine: Utilizes various molds to press and shape dough into different biscuit shapes.

Tunnel oven: Equipped with electric, gas, or diesel heating options, ensuring even baking of cookies.

Cooling conveyor: Cools baked biscuits to stabilize their texture.

Spray Coating Machine: Can apply oil or other coatings as needed, enhancing taste and appearance.

Packaging Machine: Automatically completes the packaging of biscuits, preparing the product for distribution.

Working Principle

Dough Preparation: The dough mixer combines various raw materials into a uniform dough.

Dough Sheet Pressing: The sheet press reduces dough to a set thickness into thin sheets.

Molding: The biscuit molding machine cuts the rolled dough into the predetermined shape using molds.

Baking: After shaping, the dough slices are baked in a tunnel oven, ensuring even heating with precise temperature control.

Cooling: Baked cookies are cooled on a conveyor belt to stabilize their texture.

Spraying and Coating: Optional spraying machines add flavor and luster to the biscuits.

Packaging: Afterward, the packing machine automatically completes the packaging process.

Technical Features and Advantages

Highly automated: Reduces manual operations, enhancing production efficiency. The entire production line, from raw material input to finished product packaging, is fully automated, saving labor costs and improving production efficiency and the stability of product quality.

Diverse Product Range: By changing molds and adjusting formulas, we can produce various types of biscuits such as cream biscuits, filled biscuits, soda biscuits, animal-shaped biscuits, and vegetable-flavored biscuits, catering to the needs of different consumer groups.

Energy-saving and Efficient: The oven utilizes energy-saving technologies such as quartz heating tubes and an advanced temperature control system, reducing energy consumption. Compared to traditional ovens, it can save energy.30%。

Easy to operate: User-friendly control panel and intuitive interface allow operators to effortlessly manage production processes.

Sanitary Design: Made from high-quality stainless steel, ensuring food safety and hygiene, and easy to clean and maintain, meeting the strict standards of the food processing industry.

Customizable Production Volume: Production can be adjusted according to customer requirements, suitable for various production scales from small to large. A wide range of equipment models ensures flexibility in meeting the customer's capacity needs.