Introduction to Pop Rock Production Line

Production Line Composition

- Cooking System: Responsible for the preliminary processing and purification of liquid raw materials such as juice, ensuring product quality. Efficiently supplies raw materials for subsequent processes.

- Molding System: The core equipment for producing juice popping beads, which encapsulates juice or other liquids into small spherical shapes using technical methods within its outer film. It features high degree of automation, precise control functions, and strong stability, allowing for adjustments in size and shape as required.

- Filtration System: Filters the shaped pop pearls to remove impurities, ensuring product purity.

-Washing and Curing System: Washes and cures the filtered explosion beads to ensure a smooth surface and resistance to cracking.

Filling and Sealing System: Fills and seals the cleaned and cured explosive beads, ready for the next packaging stage.

Sanitization System: Sterilizes products after bottling and sealing to ensure hygiene and safety.

- PLC Control System: Monitors and adjusts the operation status of the entire production line, ensuring coordination between components. Features an intelligent operation interface, enabling remote monitoring and fault diagnosis, thereby enhancing production efficiency and stability.

Working Principle

- **Mixing Phase**: Mix water, white sugar, compounded gum (such as guar gum, xanthan gum, sodium alginate, etc.), food additives (including citric acid, lactic acid, calcium chloride, food flavorings, and food colors) in specific proportions to create the liquid filling for the Pop Pop Balls.

- **Molding Stage**: The initial shape of the Pop Pop pearl is formed by dropping the filling liquid into the gel solution using the QHbake molding machine. This step is crucial, requiring precise control of the liquid drop rate and the concentration of the gel solution to ensure consistent shape and size of the Pop Pop pearls.

- **Filtering & Cleaning Stage**: Filter the formed pop beads to remove impurities, followed by cleaning and curing to ensure a smooth surface and resistance to cracking.

- **Filling, Sealing, and Sterilization Stage**: The cleaned and solidified Pop Rocks are filled and sealed, followed by sterilization to ensure product hygiene and safety.

Technical Features

- **Highly Automated**: Equipped with PLC control systems, it boasts a fully automatic design, significantly enhancing production efficiency.

- **High-Quality Materials**: The production line is primarily made of stainless steel, with electrical components, motors, and electrical cabinets treated for waterproof and splashproof, ensuring the equipment meets food hygiene standards while enhancing durability and stability.

- **Product Appearance**: Our Pop Rocks are bright in color, round and aesthetically pleasing, with even weight, delicious taste, and able to meet various consumers' demands for both appearance and flavor.

- **Flexible Adjustment**: The equipment can adjust the size, shape, and flavor of the爆爆珠 to meet the customization needs of different products. Additionally, the equipment is easy to operate, and after training, operators can easily master its use.

- **Meets Industry Standards**: The entire production line is manufactured according to Food GMP standards, facilitating food companies in easily passing certifications such as Food Industry GMP, HACCP, QS, etc., ensuring product safety and compliance.

Product Features

- **Smooth Texture**: The outer layer of Pop Pop珠 is a natural seaweed film, filled with juice, yogurt, coffee, caramel, etc. Squeeze the Pop Pop珠 with your tongue or teeth, and the liquid spurts out instantly, offering a strong sensation of taste冲击.

- **Variety of Shapes**: The products come in spherical, ellipsoidal shapes, and can be customized to other shapes as required, such as round, semi-circular, and irregular circular shapes, etc.

- **Versatile Use**: Suitable for room temperature, low temperature, and cold drinks. Can be used in milk tea, fruit juice, dairy drinks, decoration, pastry filling, ice porridge, and more.

- **Flavors Galore**: Available in juice flavors (strawberry, mango, blueberry, green apple, sweet orange, lychee, grape, etc.) and chocolate, etc.

Production and Specifications

- **Output**: 8-600 kg/h, customizable to meet requirements.

- Product Dimensions: Diameter typically ranges from 8-15mm, with the minimum diameter available at 5mm and the maximum at 25mm, custom orders required.