Fully Automatic Starch Molding Gummy Candy Injection Production Line

Working Principle

1. Raw Material PreparationPrepare all raw materials according to the formula, such as sugar, glucose syrup, water, various colloids, or modified starch.

2. Syrup boilingMix sugar and other raw materials in a double boiler for about 15-20 minutes, then add various colloids to obtain the required syrup and transfer it to a buffer tank. Meanwhile, start cooking the next batch.

3. Additive BlendingThe online mixer is used for flavoring, coloring, and acid addition, followed by pumping into the injection machine hopper.

4. Injection moldingAt this stage, soft candies in various shapes and colors will be molded by the injection machine and filled into candy molds. The weight of each candy will be controlled by a PLC.

5. Drying and deflouring:Candy and starch molds will be transferred to the drying room together. Generally, it takes 1-3 days based on the weight of the soft candy, after which the dried candy will be processed in the de-starch machine to separate the starch.

6. Coating sugar and waxing: Apply a layer of oil or sanding sugar to the candy surface for enhanced texture.

Equipment Composition

• Boiling SystemIncluding double boilers, gelatin tanks, sugar refining tanks, and blending tanks, used for boiling raw materials into syrup.

• Color and Flavor SystemIncluding color mixing drums and settling drums for coloring, flavoring, and de-aeration of sugar pastes.

• Gating SystemConsisting of casting machines and powder mold casting machines, responsible for pouring sugar syrup into starch molds to form soft candies.

• Mold SystemCustomers can customize molds according to their design ideas, allowing for the production of various shaped candies by changing the molds.

• Drying SystemUsed for drying the molded soft candy to ensure the candy reaches an appropriate moisture content.

• Sugar Powder Separation and Recovery SystemIncluding sugar powder separator and powder processing equipment, qhbake utilizes vacuum negative pressure to remove starch, maintaining the cleanliness and effectiveness of the workshop environment. It is used for starch separation and recovery, enhancing raw material utilization.

• Packaging SystemPack the finished soft candies, ensuring product hygiene and extending shelf life.

Features and Advantages

• High production efficiencyThe production line ensures continuous production, significantly enhancing the efficiency of soft candy production. The equipment automates the molding, cooling, and packaging processes, reducing the time and cost associated with manual operations.

• Diverse product rangeWe can produce a wide range of gelatinous candy products, including starch candy, gelatin, carrageenan, and mixed gum. By changing molds and adjusting formulas, we can manufacture soft candies in various shapes, colors, and flavors to meet the diverse market demands.

• Precise controlThe entire line is controlled by PLC system programming, with the powder disk transmission powered and controlled by a servo motor, ensuring stable operation and accurate casting.

• Convenient component replacementThe automatic features of the machine reduce labor costs, and the convenient replacement of accessories enhances production efficiency.

• Comprehensive after-sales serviceComprehensive after-sales service is provided, including installation and debugging, operation training, and maintenance, to ensure stable operation of the production line.