Semi-automatic starch mold soft candy injection production line

Operating Principle

1. Raw Material PreparationPrepare all raw materials according to the formula, such as sugar, glucose syrup, water, various colloids, or modified starch.

2. Syrup boilingMix sugar and other raw materials in a jacketed kettle for about 15-20 minutes, then add various colloids to the desired syrup and transfer it to the buffer tank. Simultaneously, start cooking the next batch.

3. Additive mixtureThe online mixer is used for seasoning, coloring, and adding acid, and then the mixture is pumped into the injection machine hopper.

4. casting moldingAt this stage, soft candies of various shapes and colors will be molded by the injection machine and filled into candy molds. The weight of each candy will be controlled by a PLC.

5. Drying and De-dustingThe candy and starch molds will be transferred to the drying room together. Depending on the weight of the soft candy, it generally takes 1-3 days, after which the dried candy is separated from the starch in the deflouring machine.

6. Coating sugar and waxing: Add a layer of oil or acid sand to the candy surface to enhance texture.

Equipment Composition

• Boiling SystemIncluding double boilers, gelatin tanks, syrup tanks, and blending tanks, used for boiling raw materials into syrup.

• Color and Flavor Adjustment SystemIncluding color mixing drums and static mixing drums, used for coloring, flavoring, and degassing of sugar pastes.

• Gating SystemConsisting of casting machines and powder mold casting machines, responsible for pouring sugar paste into starch molds to form soft candies.

• Mold SystemCustomers can customize molds according to their design ideas, and by changing the molds, different shapes of candies can be produced.

• Drying SystemUsed for drying the formed soft candy to ensure the candy reaches an appropriate moisture content.

• Sugar Powder Separation and Recovery SystemIncluding sugar powder separator and powder processing equipment, qhbake utilizes vacuum negative pressure to remove starch, maintaining the cleanliness and effectiveness of the workshop environment. It is used for separating and recycling starch, enhancing raw material utilization.

• Packaging SystemPack finished soft candies, ensuring product hygiene and extending shelf life.

Features and Advantages

• High production efficiencyThe production line achieves continuous production, significantly enhancing the efficiency of candy production. The equipment automates the molding, cooling, and packaging processes of the candy, reducing the time and cost of manual operations.

• Diverse product rangeWe can produce a wide range of gummy products, including starch candies, gelatin, carrageenan, and mixed gums. By changing molds and adjusting formulas, we can manufacture gummies in various shapes, colors, and flavors to meet the diverse market demands.

• Precise controlThe entire line is controlled by PLC system programming, with the powder disk transmission powered and controlled by a servo motor, ensuring stable operation and accurate casting.

• Convenient spare parts replacementThe automatic features of the machine reduce labor costs, and the convenient replacement of accessories enhances production efficiency.

• Comprehensive after-sales serviceWe offer comprehensive after-sales service, including installation and debugging, operation training, and maintenance, to ensure the stable operation of the production line.