Introduction to Popcorn Production Line
Production Line Composition
- Cooking System: Responsible for the preliminary processing and purification of liquid raw materials such as juice, ensuring product quality. Efficiently supplies raw materials for subsequent processes.
- Molding System: The core equipment for producing juice popping beads, where juice or other liquids are encapsulated into small, spherical shapes by technical means within an outer film. It features high automation, precise control functions, and strong stability, allowing for adjustments in size and shape as needed.
- Filtration System: Filters the shaped explosion beads to remove impurities, ensuring the purity of the product.
- Washing and Curing System: Washes and cures the filtered beads to ensure a smooth surface and resistance to cracking.
Filling and Sealing System: Fills and seals the cleaned and solidified pop rocks for the next stage of packaging.
Sanitizing System: Conducts sterilization treatment on products after bottling and sealing, ensuring product hygiene and safety.
PLC Control System: Monitors and adjusts the entire production line's operational status, ensuring coordination between components. Features an intelligent operating interface, enabling remote monitoring and fault diagnosis, thus enhancing production efficiency and stability.
Working Principle
- **Mixing Stage**: Mix water, white sugar, compound gum (such as guar gum, xanthan gum, sodium alginate, etc.), food additives (such as citric acid, lactic acid, calcium chloride, edible flavorings, and edible dyes) in specific proportions to create the liquid filling for Pop Pop Balls.
- **Molding Phase**: The initial shape of the Pop Rocks is formed by dropping the filling liquid into the gel solution through the QHbake molding machine. This step is crucial, requiring precise control of the liquid drop rate and the concentration of the gel solution to ensure consistent shape and size of the Pop Rocks.
- **Filtering & Cleaning Stage**: Filter the formed Pop Rocks to remove impurities, followed by cleaning and curing processes to ensure a smooth surface and resistance to cracking.
- **Filling, Sealing, and Sterilization Stage**: The cleaned and solidified pop rocks are filled and sealed, followed by sterilization to ensure product hygiene and safety.
Technical Features
- **Highly Automated**: Utilizing PLC control systems, our design is fully automated, significantly enhancing production efficiency.
- **High-Quality Materials**: The production line is mainly made of stainless steel, with electrical components, motors, and electrical cabinets treated for waterproof and splash-proof, ensuring the equipment meets food hygiene standards and enhances durability and stability.
- **Product Appearance**: Our Pop Rocks are brightly colored, round, and aesthetically pleasing, with even weight and delicious taste, meeting various consumers' demands for both appearance and flavor.
- **Flexible Adjustment**: The equipment can adjust the size, shape, and flavor of the popping beads according to production requirements, catering to the customization needs of different products. Additionally, the operation of the equipment is simple and convenient; after training, operators can easily master it.
- **Meets Industry Standards**: The entire production line is manufactured according to Food GMP standards, facilitating food companies in easily passing certifications such as Food Industry GMP, HACCP, QS, etc., ensuring product safety and compliance.
Product Features
- **Smooth Texture**: The outer layer of Pop Pop珠 is a natural seaweed gel film, filled with juice, yogurt, coffee, caramel, etc. Squeeze the Pop Pop珠 with your tongue or teeth, and the liquid喷射s out instantly, providing a strong sensory impact.
- **Variety of Shapes**: Available in spherical, ellipsoid, and can be customized to other shapes as required, such as round, semicircular, irregular circular, etc.
- **Versatile Use**: Suitable for room temperature, low temperature, and cold drinks. Can be used in milk tea, fruit drinks, dairy drinks, decorations, egg tart fillings, ice porridge, and more.
- **Wide Variety of Flavors**: Available in juice flavors (strawberry, mango, blueberry, green apple, sweet orange, lychee, grape, etc.) and chocolate, etc.
Output & Specifications
- **Output**: 8-600 kg/h, customizable as per requirement.
- Product Size: Diameter typically ranges from 8-15mm, with the minimum available at 5mm diameter and the maximum at 25mm diameter; customization required.
