MT4000 — Permanent Magnet Synchronous Test System — Product Background
Overview:
Permanent magnet synchronous motors are increasingly in demand across various industries, particularly in industrial control. In product development and factory inspections, it is crucial to ensure product performance and quality for three-phase permanent magnet AC synchronous motors. Therefore, rigorous testing and analysis of motor performance are of paramount importance. This system conducts type verification tests on the purposes, procedures, and methods of motor testing, based on the national standard GBT 22669-2008 "Testing Methods for Three-Phase Permanent Magnet Synchronous Motors" and in accordance with other national standards and various motor testing standards.
Rack Image
Reference Standards:
GB/T 22669-2008 Test Methods for Three-Phase Permanent Magnet Synchronous Motors
GB/T 14817-2008 General Technical Conditions for Permanent Magnet Direct-Current Servo Motors
GB/T 30549-2014 Permanent Magnet AC Servo Motor General Technical Conditions
GB/T 21418-2008 General Technical Conditions for Permanent Magnet Brushless Motor Systems
JB/T 10184-2000 General Technical Conditions for AC Servo Drives
GB/T 30549-2014 General Technical Conditions for Permanent Magnet AC Servo Motors
JB/T 10184-2014 General Technical Conditions for AC Servo Drives
GB/T 1032-2005 Test Methods for Three-Phase Asynchronous Electric Motors
GB/T 1029-2005 Test Methods for Three-Phase Synchronous Motors
GB/T 755-2008 Rotating Electrical Machines - Rating and Performance Tests
GB/T 50054-95 Low-Voltage Power Distribution Design Specification
GB/T 50055-93 General Code for Distribution Design of General Electric Equipment
● Machining System in accordance with GB9061-85
Electrical system complies with GB5226-85
MT4000 -- Permanent Magnet Synchronous Test System — Topology Structure
Topological structure diagram
MT4000--Permanent Magnet Synchronous Motor Test System features modular and integrated design, with an ergonomically designed operating section for manual/automatic mode control. It consists of three parts: the mechanical system, the electrical system, and the supervisory software system.
● Mechanical System: Consists of equipment such as cast iron platforms, loading motors, quick clamping systems, and shaft connection parts.
Electrical System: Consists of drive power supplies, drive controllers, load control, sensors (torque, speed, current, voltage, vibration, temperature) for real-time data collection equipment, data acquisition systems, current sensor collection, electrical parameter measurement devices, and alarm systems, etc.
● Software System: The master computer testing software is divided into modules such as data collection and communication, data collection settings, real-time data exchange control, and data processing. The master computer performs functions like test control, data analysis and display, data recording, and export based on the test items.
MTCS4000 -- Permanent Magnet Synchronous Test System -- System Functions
Test Range and Accuracy:
● Power Range: 100W to 300KW power ratings, with customization available for other power ratings.
● Test Voltage Ranges: 0~690V
● Speed Range: 0~10,000 rpm
Voltage/Current Measurement Accuracy: ±0.01% of reading + ±0.03% of range
● Basic electrical power measurement accuracy: ±0.03%
● Rotation Measurement Accuracy: ±1r/min
● Torque measurement accuracy: ±0.05% F.S.
Test Items:
Insulation resistance testing, no-load test, locked-rotor test, temperature rise test, load test (efficiency, power factor, and slip rate measurement), losses, thermal test, overload test, out-of-step torque, pull-in torque, minimum torque, overspeed test, counter-EMF, etc.
MT4000--Permanent Magnet Synchronous Test System—Key Features
01 Modular Functionality
All rack construction is modularized for easy assembly. Modules are combined into a single test system, allowing customers to add or remove test modules based on the specific test object.
02 Advanced Measuring Techniques
Utilizing advanced real-time measurement and control systems, including input electrical parameter testing and speed-torque testing, with a sampling rate of up to 1000Hz for torque and speed, meeting the high precision and rapid response requirements of the testing system. It also provides transient data and characteristic value data, facilitating comprehensive analysis of test process data by software in the later stage.
03 Comprehensive Test Items
In accordance with the national standards' testing requirements, testing items can be added or reduced based on the configuration modules, meeting the needs for various type of testing projects.
04 Motor Load
Utilizing asynchronous or permanent magnet motors as the test motor load, this approach modifies the traditional loading method, enhancing the system's dynamic measurement range and accuracy for torque and speed. It improves loading performance (forward/reverse, reverse drive), reduces the response time for loading, and allows for loading any arbitrary load curve, closely simulating the real-time operating conditions of motors or drives.
05 User-friendly Design
Utilizing a professional motor testing rig, the fixtures feature quick centering functionality, and are easy to assemble and disassemble with ease of coaxial adjustment. They can accommodate the installation of motors of any shape. The system operates with a grand piano-style control mode, allowing for a single-position layout to complete all testing operations.
06 Customized Test Software
Motor test system test software developed by the Suzhou Lice Software R&D team, adhering to national standards for testing projects, categorizes the software interface and process, reducing redundant tests, and significantly enhancing the efficiency of test personnel. It also features real-time curve plotting, transient value capture, trend curve drawing and analysis, multi-parameter combination display, qualification judgment, and report export functions.
LCDJ-001 -- Permanent Magnet Synchronous Test System — Main Applications
Industrial Permanent Magnet Synchronous Motor
● Standard Permanent Magnet Synchronous Motor
● Special Permanent Magnet Synchronous Motor
