High-temperature and high-pressure resistant ceramic film - ceramic film pilot equipment - stainless steel material - Quankun Customization

The pilot-scale ceramic membrane experimental equipment serves as a crucial tool in modern chemical, environmental protection, and pharmaceutical industries, boasting broad application prospects and significant technical advantages. By continuously optimizing the equipment structure and innovating membrane separation technology, the ceramic membrane experimental equipment will play an even more critical role in promoting technological innovation and industrial upgrading in related industries. Simultaneously, strengthening the operation and maintenance management of the equipment to ensure its long-term stable operation is also a vital guarantee for the efficient utilization and sustainable development of the ceramic membrane experimental equipment.

Ceramic membrane filtration is an automatic production equipment, consisting of two 12-core membrane modules. Each module contains 12 membrane elements, suitable for processes such as concentration, separation, purification, and clarification of feed liquids. This set of equipment can be fitted with ceramic membrane elements ranging from 5nm to 1500nm. The main components of this system include feed pumps, recirculation pumps, discharge pumps, ceramic membrane modules, system piping, and cleaning tanks.

Product Features:

1. Core membrane elements utilize original imported organic membranes, selecting different membrane configurations based on the process technical requirements and specific user needs to ensure the retention performance of membrane elements within different systems, as well as the stability and reliability of the entire membrane system operation.

2. The nanofiltration membrane system operates at lower pressure, simultaneously achieving desalination and concentration of materials. It boasts a short production cycle, thorough desalination, and high purity of the final product, with excellent stability in quality.

3. To meet specific customer requirements, permeate from the nanofiltration membrane can be recovered, and the membrane elements can be restored to their original performance after professional cleaning, fully realizing the cost-effectiveness of the membrane equipment.

4. The processing is always at room temperature and there is no phase change, causing no adverse effects on any effective components within the material. Particularly suitable for the handling of thermosensitive substances, the resulting product has a high content of active ingredients, and can proceed directly to the next production stage or undergo drying treatment based on process requirements.

5. The system operates in a fully enclosed pipeline, constructed from hygienic-grade stainless steel, ensuring a safe and clean working environment. It meets the standardized production requirements of GMP or FDA.

6. Due to the absence of phase changes in the system's processing, it remains at room temperature consistently, resulting in low energy consumption and operating costs.

7. High degree of process integration with reasonable layout, achieving full automatic control. Online monitoring of key process parameters, always keeping tabs on the system's operation status. Professional on-site engineers are available to provide system maintenance information at any time.

The ceramic membrane tubes themselves have narrow pore size distribution, high separation efficiency, and stable processing effects; excellent chemical stability with a wide pH range, resistance to acids, bases, organic solvents, and oxidizers; high-temperature resistance, capable of steam backflush regeneration and high-temperature in-situ sterilization; strong anti-pollution ability, no secondary extractables produced during separation, preventing membrane pore swelling and changes in retention performance; high mechanical strength, good membrane regeneration properties, stable flux recovery after cleaning; simple separation process with low energy consumption.

Ceramic membrane with high-temperature and high-pressure resistance - Ceramic membrane pilot equipment - Stainless steel material - Quankun Customized

Application Fields:

1. Applications in the medical device industry: sterilization, extraction, separation, purification, concentration, desalination, solvent replacement, etc. for medical device products.

2. Food Industry Applications: Clarification and concentration of beverages and juices; sterilization and clarification for fruit wines, de-acidification, etc.; production of dairy products, sugar industry, soy sauce and vinegar clarification, etc.

3. Applications in the baojianping industry: production of animal and plant peptides; clarification and concentration of health tea, coffee powder; separation of vitamins, purification of health wine, etc.

4. Applications in the Biotechnology Industry: Concentration of plant extract liquid, filtration and concentration of natural pigments, purification and filtration of honeysuckle, concentration and refinement of fermentation liquid, purification and concentration of enzyme preparations, filtration and concentration of amino acids, etc.

5. Applications in the blood product industry: plasma protein concentrate, purification of antiviral immunoglobulins, production of artificial blood.

6. Applications in the Cosmetics Industry: Collagen Grading, Hyaluronic Acid Purification, Plant Essential Oil Production, Natural Pigment Refining, Plant Aroma Purification, Antioxidant Decontamination.