High Inclination Belt ConveyorSignificantly reduces the conveying line length compared to conventional belt conveyors, minimizing land usage; achieves heights up to 200 meters; consumes 30% less energy per unit weight of material compared to conventional belt conveyors; offers higher reliability than hopper elevators with lower maintenance costs; has a service life comparable to conventional belt conveyors; operates under similar environmental conditions and is suitable for the same types of materials as conventional belt conveyors.
Structure: The wavy edge conveyor belt is composed of the base belt, wavy edge, and crossbar. The wavy edge and crossbar are bonded to the base belt through secondary vulcanization.
(1) Base conveyor belts with cotton duck core, chemical fabric core, steel wire rope core rubber belts, or belts with a transverse rigid layer added.
(2) The wavy edge types include Light (N), Medium (S), and Heavy (ES), with two shapes: S-shape and W-shape.
(3) The separator is made of fiber composite material, offering strong load-bearing capacity, impact resistance, and good rigidity. The models include T-type, TS-type, C-type, TC-type, and TCS-type.
For incline angles less than 40°, use T or TS type cross plates; for incline angles greater than 40°, use C, TC, or TCS type cross plates.
Drive Unit: The power section of the conveyor. Composed of Y series motors, ZJ type shaft-mounted reducer, and wedge-type reverse stop.
Drive Sprockets: The primary component for power transmission, the conveyor belt operates through friction with the drive sprockets. This series features both rubber-coated and smooth sprockets, with the rubber-coated ones designed to enhance adhesion between the sprockets and the conveyor belt.
Directional Drum: Used to change the running direction of the conveyor belt. Directional drums are used on the lower surface (non-carrying surface) of the conveyor belt.
Take-up roller: Used to change the running direction of the conveyor belt, the take-up roller is applied to the upper surface (load-bearing surface) of the conveyor belt.
Rollers: Rollers are used to support the conveyor belt and the materials on it, ensuring stable operation. This series includes two types: upper parallel rollers and lower flat rollers.
Tension roller: The tension roller is used to support the lower branch of the conveyor belt on the cambered frame, resting on the free edges of the side edge conveyor belts. Several sets of tension rollers form an arc segment to redirect the conveyor belt. The tension roller is supported by an overhanging arm.
Vertical Rollers: Used to limit the deviation of the conveyor belt and mounted on the upper and lower transition frame. Each filtration section frame is equipped with 4, with two on each upper and lower section.
Tambour cleaning device: Used to knock down material stuck on the conveyor belt's backside.
Tension device: Its functions include:
Ensure the conveyor belt has adequate tension to prevent slippage between the belt and the drive roller.
2. Limit the sag between supports of the conveyor belt to ensure normal operation of the conveyor.
This series features a spiral tensioning mechanism.
Rack, head funnel, head guard, feed channel, intermediate shelf, and intermediate shelf legs: They serve as supports, dust prevention, and material guidance in the conveyor.
This series features three types of middle shelf supports: low, medium, and high.
Lower and inclined sections should only be paired with low-profile intermediate shelf legs, while the upper and lower horizontal sections are matched with different intermediate shelf legs based on the type of head shelf (low-profile, Chinese-style, and high-profile head shelf), specifically low-profile, Chinese-style, and high-profile intermediate shelf legs respectively.
Application Scope:
① Can be widely used in industries such as coal, grain, building materials, construction, metallurgy, electricity, chemicals, and light industry.
② Can transport various bulk materials with a stacking density of 0.5-2.5 t/m³ within an environmental temperature range of -25 to 40°C.
③ The conveying angle reaches 90°, and the conveying material can be up to 550mm in size.
