Product Introduction:
The analysis system is designed for the cleanliness inspection of auto parts samples. It can automatically count, analyze, and categorize the types, sizes, and quantities of impurities on filter membranes, classified by size grades. It is capable of meetingVDA19, ISO 16232 specifications for component cleanliness testing by powertrain factories such as Volkswagen, BMW, Ford, Mercedes-Benz, General Motors, etc., along with standardized data reports compliant with these specifications, and the capability to provide customized data reports.
System Composition:
Olympus Golden Elephant Microscope from JapanBX53M
High-precision three-axis electric scanning platform
Professional Cleanliness Analysis Software
Professional High-Speed High-DefinitionCCD
High-performance computers
System Technical Requirements:
Scanning time for a single filter membrane should be kept within4 minutes (at a magnification of 5, with individual pixel area approximately 1.8μm x 1.8μm).
Hardware support for adjusting polarized light can accurately differentiate between metallic and non-metallic particles, ensuring correct classification for both to provide a standardized data basis for assessment.
Available by length gradeISO 16232-2018, VDA 19-2015, and company-defined standards are used for classification and grading, and the total length of fibers on the filter membrane can be calculated.
According to customer requirements, sizes can be customized.Grains of different sizes from 5-1000μm and above can be classified and evaluated statistically.
The Cleanliness Analysis Report should include product model, customer name, inspection requirements, inspection date, equipment model, inspector, inspection photos, and evaluation results. The Cleanliness Analysis Report can be saved and printed.
In accordance withVDA 19-2015 for the total number of contaminants per filter membrane, total contaminants per individual part, and 1000cm²Evaluate the total number of pollutants within the calculated area and present in a report format.
For particle diameter ofLarge granules over 2mm can be accurately identified, with the electric Z-axis software controllable to achieve the focal length compensation function.
The system can also automatically measure and calculate the area, width, inscribed circle, and other dimensions of individual particles.
Measurement Software Interface and User Manual.
The software can automatically concatenate scanned images and store the entire scan of the filter membrane; stored filter membrane images can be retrieved at any time for reanalysis, storage, and automatic export.Office, Word reports; particle grades in the report templates can be set according to user needs. Scan results can be manually edited, and particles of any shape can be split or associated.
Equipped with a high-precision automatic scanning platform with free movement, featuring three control methods: automatic, manual, and software. Overall precision and detection results of the scanning platform and equipment are controlled through standard blocks.
Equipped with a dedicated filter membrane bracket, and is suitable for47mm, 50mm, etc., filter paper specifications.
Scanning data for nylon mesh woven film performs similarly to that of surface filter film, with results unaffected by the mesh.
Component Performance:
JapanOLYMPUS BX53M Scientific Inverted Metallographic Microscope (detects particles ≥5μm); offers an enhanced imaging performance and a comfortable operation experience, providing customers with a more comprehensive solution.
X, Y, Z-axis fully automatic scanning stage repeatability: ≤1um Stroke: 80mm x 60mm High speed: ≥100mm/s Fine step: ≤200nm
High-definitionCCD Camera, USB 3.0 Interface, 0.4um/pixel Resolution, Actual Megapixels: 2MP. High Frame Rate: 30 fpsRame Rat; Fast catch speed, no lag现象
Professional cleanliness analysis software, streamlined and simplified; seamless splicing technology, repeated positioning of each particle, offering full-image viewing, particle statistics, automatic evaluation, and one-click export of professional reports; high efficiency and accuracy.
DELL-7070 CPU i7, 8GB RAM, 1TB HD, 21.5" display, Windows 10 OS
The analysis process is conducted entirely in accordance withCompliance with ISO 16232, VDA 19, and other standards meets the cleanliness testing requirements of major automakers such as Volkswagen, BMW, General Motors, and Ford.
