TwistPCFPorous Adjustment Fiber Filter
TWISTING PORE ConTROLLABLE FIBER BUNDLE FILTER
One.Company ProfileCompany Profile
Suzhou Industrial Park Yinghan Power Auxiliary Equipment Co., Ltd. is a professional manufacturer specializing in the research, design, and production of high-efficiency fiber filter series water treatment fiber filters. The company's flagship product is the patented pore-regulating fiber filter, also known as the TWF Twisted Pore-Regulating Fiber Filter. Since its establishment, the company has dedicated itself to meticulous work in this field, mastering the core technology of PCF pore-regulating fiber filters. It has developed the capability to design and produce a full range of water treatment fiber filter equipment, with the twisted PCF pore-regulating fiber filter as the main product and two other series as auxiliary. Through collaborations with numerous engineering companies, the company's main product, the PCF pore-regulating fiber filter, has been applied in several engineering projects domestically and internationally, addressing users' practical issues and receiving positive feedback.
suzhou industrial park yinghan power auxiliary machine co., ltd,is a professional manufacturer specialized in the research, design and manufacturing of high-efficiency fiber filter series water treatment fiber filter. our leading product is the pore controllable fiber filter authorized by the national patent, also known as TWF pore controll fiber filter. Since its establishment, the company has been committed in this field, mastered the core technology of PCF pore controll fiber filter, The company has formed the design and production capacity of a complete series of water treatment fiber filtration equipment with twisting PCF pore controllable fiber filter as the leading product and the other two series of fiber filtration equipment as the auxiliary. Through cooperation with numerous engineering companies, the company's leading product PCF pore controll fiber filter has been successively obtained in some engineering projects at home and abroad, which has solved the user's practical problems and has been favorably received by the user.
The PCF Pore-Adjustable Fiber Filter is one of the most advanced and efficient fiber filters available. It boasts flow rates of up to 80-100 m/h, featuring high flow capacity, minimal land area requirement, high filtration accuracy, and ease of automation. Our company's pore-adjustable fiber filters also offer outstanding advantages such as user-friendly design and low transmission resistance.
PCF pore controllable fibre filters are currently the most advanced fibre filter. It has a flow rate of 80 to 100m/h, with a large flow, small footprint, high filtration precision, and easy to achieve automation.
Additionally, our SQZ series of water-vapor sampling equipment, produced for industrial boiler steam-water sampling analysis, has been widely applied in industries such as power, metallurgy, and petrochemicals.
In addition, the SQZ series of water sampling equipment produced by our company for the steam and water sampling analysis of the industrial boiler also has wide application in the fields of electric power, metallurgy and petrochemical industry.
The company's production facility spans an area of 10,000 square meters with a building area of 5,000 square meters. Key equipment includes: plasma cutting machines, profile cutting machines, dual torch cutting machines, automatic cutting machines, shearing machines, rolling machines, bending machines, various machining centers, a variety of lifting equipment, hydraulic presses, pipe bending machines, air compressors, presses, spot welders, silicon-controlled rectifier welding machines, automatic welding, ultrasonic thickness gauges, X-ray thickness gauges, ultrasonic and transistor flaw detectors, etc.
Company factory covers an area of 10000 square meters, construction area of 5000 square meters, the main equipment are: plasma cutting machine, profile cutting machine, double cutting torch cutting machine, automatic cutting machine, shearing machine, roll machine, bending machine, all kinds of cutting machine tools, all kinds of lifting equipment, hydraulic press, pipe bender, air compressor, pressing machine, spot welding machine, silicon controlled rectifier welding machine, automatic welding, ultrasonic thickness gauge, X-ray thickness gauge, ultrasonic flaw detector and transistor, etc.
Our company's development philosophy is: Focus, Professionalism, Collaboration, and Win-Win. In the future, we will continue to adhere to the principle of "Serving Customers, Ensuring Quality," consistently excel in our core business, effectively coordinate with engineering companies and related users, and strive to improve the water environment on Earth.
The company's development purpose is: dedicated, professional, cooperation and win-win. In the future, the company will continue to adhere to the principle of "user first, quality first", continue to do its own main business, and work well with the engineering company and relevant users to work hard to improve the water environment of the earth.
Two.OverviewAbstract
Porous Regulating Fiber FilterPORE-CONTROLLED FIBER BUNDLE FILTER, also known as the Twisting Filter. It is a water filtration device that uses specially treated long fibers as the filtration medium. Addressing the drawback of traditional fiber filtration equipment with relatively smaller filtration area, this device employs a transverse flow filtration method, effectively increasing the filtration area without enlarging the equipment diameter, thereby enhancing the flow rate. In the 1990s, the concept of the twisting filter was first proposed and implemented domestically. Based on summarizing and improving upon the techniques of predecessors, our company has applied for relevant patents and obtained authorization. Pore Controllable Fiber Bundle Filter, also can be referred to as TWISTING FIBER FILTER. The water filtration equipment which using a specially treated long fiber as the filtration medium. In view of the disadvantage of relatively small filtration area of traditional fiber filtration equipment, this equipment adopts the transverse flow filtration mode, which effectively increases the filtration area and increases the flow rate of the equipment without increasing the diameter of the equipment. In 1990s, the concept of twisting fiber filter was firstly put forward and implemented in China. On the basis of summarizing and improving previous technologies, our company has applied for relevant patents and obtained authorization.
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Three.Operating Principle How Does It Work
A Twist-Porous Regulating Fiber Filter is an advanced filtration equipment. It utilizes a soft, high-strength curved fiber filament with stable performance and high single-filament strength as the filter material, combined with an electrical control system to process raw water filtration. It boasts high filtration accuracy, large flow rate, and relatively small land occupation.
Twisting pore controll fiber filter is an advanced filter equipment. It USES a kind of stable performance, high strength single filament soft, high strength curved fiber filament as the filter material, with the electronic control system, to achieve the filtering of raw water treatment, which has the advantages of high filtering accuracy, large flow, relatively small cover area.
Unlike traditional vertical filtration methods, this filter allows the pre-filtered water to pass through the filter layer horizontally, enabling devices with the same diameter to achieve higher flow rates and capacities.
Different from the traditional longitudinal flow filtration method, the incoming-water is transversely through the filtration layer, so with the same diameter the equipment can achieve a larger flow velocity and flow rate.
1.Filter StatusFiltering
As shown in the right figure, the rotary mechanism mounted on the outside of the drum drives the filter unit to rotate, causing the PP fiber bundle to tightly wrap around the central water output pipe, forming a uniform, fine, and dense porous filter layer. The filtered water passes through this filter layer from the outside to the central water output pipe, thereby trapping and adsorbing impurities in the water. During the filtration process, the pre-filtered water system passes through the filter layer horizontally because the PP filter fibers are arranged in a certain pattern, thus no bias flow occurs.
As shown in the figure on the right, the rotating units outside the tank drives the filtration module to rotate, so that the PP fiber bundle is tightly wound on the central tube,forming a uniform, tiny and dense porous filtration layer.through which the incoming water enters the central tube from the outside, thereby retaining and adsorbing the sewage in the water. In the process of filtration, the incoming water goes through the filtration layer in a horizontal direction. Because the PP filter wires are arranged in a certain rule, the bias phenomenon will not occur.
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A certain quantity of fine PP fiber bundles are wrapped longitudinally around the central drain pipe, forming a filter unit. Depending on the specifications of the filter, one or four filter units are set up inside the tank.
A certain number of fine PP fiber bundles are longitudinally wrapped on the central gathering pipe to form a filter unit. One or four sets of filter units are set in the tank according to the size of the filter specifications.
The surface area of the four filter cartridges inside the equipment exceeds the cross-sectional area of the drum, thus allowing for a high theoretical filtration rate of up to 100m/h. Generally, the rate is between 60 to 80m/h. Taking a DN2000 twisted-pore regulating fiber filter as an example, its flow rate can reach 200 to 300 T/H, whereas a standard DN2000 high-efficiency fiber filter typically operates at a flow rate of 30m/h with a corresponding flow of 94 T/H.
The surface area of the four filter cartridge in the equipment is larger than the cross-sectional area of the tank, so its theoretical filtration rate can be up to 100m/h. Generally, it can reach 60 ~ 80m/h. For example, the flow rate of DN2000 torsional pore regulated fiber filter can reach 200 ~ 300T/H, while the conventional flow rate of DN2000 high efficiency fiber filter is 30m/ H, and the corresponding flow rate is 94T/H.
2.Backflush stateBackwashing
When the retained material increases and the pressure difference (or flow, operating time) reaches the set value, the automatic backwashing process is initiated. During backwashing, the external rotating mechanism drives the PP filter fibers to relax completely, under the combined action of backwashing water flow and cleaning air, washing off the retained pollutants and discharging them through the effluent pipeline. After cleaning, the system can automatically switch to the filtering state or standby state.
When withholding content increased, the differential pressure (flow rateor Running time) to set data, automatically enters backwashing steps. The rotating units outside the tank drives the filtration module thoroughly relaxed, under the joint action of the backwashing water and compresses air, the elution of sewage intercepted is discharged through the drainage pipe, after cleaning can automatically enter the filtering state or into standby state.
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During the backwashing process, the introduction of cleaning air causes the PP filter fibers to vibrate intensely and rub against each other, along with the effect of the cleaning air, making it easy for the retained materials on the filter fibers to be removed under the combined flushing of backwashing water and cleaning air. Additionally, the rotating mechanism drives the filter fibers to perform several rotations and relaxation actions during the backwashing process, which aids in achieving a better backwashing effect similar to that of a washing machine.
The compressed clean air, make PP fiber bundle in the process of cleaning produce strong jitter and rubbing against each other, and Plus the carrying effect of cleaning air,the sewage intercepted on the fiberbundle can be easily peeled off by the combined washing water and cleaning air. In addition, the rotary mechanism drives the filter wire to repeat several times of rotation and relaxation during the backwashing process, which is helpful to obtain better backwashing effect similar to that of washing machine.
Four.Advantages Product Advantage
1. High filtration rate: Filtration speed reaches 60-80 m/h, capable of up to 100 m/h. The pore adjusting fiber filter equipment with a single machine processing capacity of 300 m³/h, featuring a DN2000MM diameter, can significantly reduce the footprint of the equipment and also lower the initial investment costs for the matching valves and control accessories.
High strain rate:The filtration speed is up to 60 ~ 80m/h, and the maximum is up to 100m/h. The diameter of the twist pore control fiber filter equipment with a single processing capacity of 300m3/h is DN2000MM;
2. Rapid Anti-Money Laundering: Thorough and swift, the anti-money laundering process is typically completed in 3-5 minutes.
Rapid backwashing:The reverse washing process can be completed in 3 ~ 5min.
3. Filtration Material: Utilizes PP fiber bundle filtration material, which boasts excellent chemical stability, resistance to acids, bases, and oxidizers, and biodegradability resistance. It adapts well to changes in the quality of raw water.
High quality filter material:High quality PP fiber bundle filter material is adopted, which has good chemical stability, acid resistance, alkali resistance, oxidant resistance and biodegradation resistance, and has good adaptability to water quality changes of raw water.
4. Low Self-Consumption of Water: Due to its excellent backwashing performance, the backwashing process can be completed in a shorter time, with a backwashing self-consumption rate of 1-3% of the cycle water volume.
Low water consumption:Because of the good backwashing effect, the backwashing process can be completed in a relatively short time, the self-use rate of reverse washing is 1 ~ 3% of the periodic water yield.
5. Low initial investment: For the same processing capacity, the land area required is only 1/3 to 1/2 of traditional filters.
Low one-time investment:With the same processing capacity, the area is only 1/3 ~ 1/2 of the traditional filter.
6. Low-pressure drop filtration, low energy consumption: final filtration head loss ≤ 0.08 MPa.
Low pressure differential filtration, low energy consumption:Water head loss at the end of filtration is less than or equal to 0.08Mpa.
7. Easy Maintenance: Filter media has a long service life, easy to replace, and quick to install.
Easy to maintain:The filter material has a long service life, and easy to replace.
8. High degree of automation: capable of full automatic operation.
with high level automation,Fully automatic operation can be realized.
9. High-efficiency water quality: filtration accuracy up to 2-5 μm, with a removal rate of suspended particles exceeding 95%.
high efficiency and excellent water quality: The filtration accuracy can reach 2 ~ 5μm, and the removal rate of suspended solids can reach more than 95%.
The Twist Flow Porous Regulating Fiber Filters offer numerous advantages compared to other types of filtration equipment, such as higher filtration efficiency, smaller volume per unit of water processed, lighter weight, and lower cost. The table below lists a comparison of technical specifications between the TWF Porous Regulating Fiber Filters, mechanical filters, and high-efficiency fiber filters (for reference only):
Compared with other types of filtration equipment, the twisting pore control fiber bundle filter has many advantages, such as high filtration efficiency, small volume, light weight and low price (according to the unit volume of water). The following table lists the comparison of technical indexes of TWF pore regulating fiber filter, mechanical filter and high-efficiency fiber filter (for reference only).
Comparison Itemsitems | Mechanical Filter | High-efficiency fiber filter | Twist-type Porosity Adjustable Fiber Filter |
Filtering Method filter type | Surface Filtration | Deep Filtration depth filtration | Deep Filtration |
Filtering Speedm/h) Filtration velocity | 8~10 | 20~40 | 60~100 |
Filter Media Types Filter material types | Sand and gravel | Polypropylene fiber | Flexible CurvingHigh-tensile fiber yarn bundle |
Filter Media Replacement Filter material replacement | Inconvenience inconvenience | Inconvenience inconvenience | Easy to replace |
Five.Application Range
1. Quality Water
For use in: Producing and manufacturing tap water, drinking water, pure water, high-purity water, and industrial water
For: production of tap water, drinking water, pure water, high pure water, industrial water
Process: A. Raw Water (Low Turbidity Water: Concentration ≤ 100 mg/l) → Microflocculation → PCF Filter → Post-treatment → Effluent
Process: A. Raw water (low turbidity water: concentration less than 100 mg/l) →micro-flocculation→ TWF filter →post-treatment→ effluent
B. Raw Water (Turbid Water: Concentration > 100 mg/l) → Coagulation and Clarification → PCF Filter → Post-treatment → Effluent
B. Raw water (high turbidity water: concentration >100 mg/l) → coagulation clarification →TWF filter→ post-treatment →effluent
2. Recycled Water
For Use In: Swimming Pool Water Treatment, Aquaria Water Circulation, Water Parks, Artificial Landscapes, Freshwater Aquaculture
For: swimming pool water treatment, aquarium water circulation, water park, artificial landscape, freshwater aquaculture
Process: Raw Water → Hair Collector → Micro Flocculation → PCF Filter → Recirculation
Process: raw water→ hair collector→ microflocculation →PCF filter →recycling.
3. Reclaimed Water Reuse
For Use: Greywater Reuse, Hotel Water Treatment, Accommodation Area Water Treatment
For: miscellaneous water reuse, hotel water treatment, accommodation area water treatment
Process: Raw Water → Grating → Clarification and Sedimentation, Contact Oxidation → Microflocculation → PCF Filter → Disinfection → Reuse
Process: to be treated water→grille→clarification precipitation→contact oxidation→microflocculation→PCF filter→disinfection→reuse
4. Advanced Sewage Treatment
For use: Direct treatment of effluent from domestic sewage or industrial wastewater after physical/chemical and biochemical treatment
Used for: direct treatment of effluent after physicochemical/biochemical treatment of domestic sewage or industrial wastewater.
Process: Wastewater → Primary Sedimentation Tank → Biochemical Treatment → Coagulation and Sedimentation → PCF Filter → Reuse
Process: wastewater→primary sedimentation tank→biochemical treatment→coagulation precipitation→PCF filter→ reuse
Specific ApplicationsThe Specific Application
1. Prefiltration for Softening Water System
Replace traditional mechanical filters to prevent suspended matter, colloids, and other impurities in the water from entering the resin layer, wrapping and contaminating the resin, thereby reducing its exchange function. This ensures the periodic water production and regeneration effectiveness of the ion exchange resin.
replace the traditional sand filter, prevent the impurities in water such as suspended matter and colloid from entering into the resin layer to wrap and contaminate the resin, reduce its exchange function, and ensure the periodic water production and regeneration effect of the ion exchange resin.
2. Power Plant Condenser Circulating Water Treatmentndenser in power plant
Used to remove rust, suspended particles, and colloidal metal corrosion products from recirculating water, to prevent these fine suspended particles and colloidal particles from entering the condensate desalination system, which may affect the resin's exchange capacity and operating cycle.
It is used to remove the rust, suspended matter and colloidal metal corrosion products in the circulating water, prevent these tiny suspended matter and colloidal particles from entering the condensate water desalting system, and affect the exchange capacity and working cycle of the resin.
3. Chemical Pretreatment for Full-Membrane Water Treatment System in Chemical Plants
Capture silt, clay, suspended particles, and other fine particles from water, preventing impurities from entering ultrafiltration, reverse osmosis, and other membrane elements, which could block filtration channels and cause mechanical fouling. This can extend the cleaning cycle and service life of the membranes.
Interception of sediment, clay, suspended matter and other small particles in water, to prevent impurities into ultrafiltration, reverse osmosis and other membrane elements, blocking the filter channel, causing mechanical fouling. The cleaning cycle and service life of the film can be prolonged.
4. Steel Industry Recirculating Water Filtration
Removes large amounts of rust, iron sludge, biological slime, algae, microorganisms, and other corrosive products from recirculated water, preventing pipeline and nozzle blockages.
Filter a large amount of rust, iron slag, biological slime, algae, microorganisms and other corrosion products in the circulating water to prevent pipe and nozzle blockage.
5. Oil Field Re-injection Water Filtration
Remove suspended particles, large molecular bacteria, organic matter, and some fine granular impurities from the backflow water, to protect groundwater resources from contamination.
The groundwater resources shall be protected from contamination by removing suspension, macromolecular bacteria, organic matter and some fine particulate impurities back into the water injection.
Six.Equipment SpecificationsEquipment specification
Model model number | Trafficm3/h) produced water quantity | Reference External DimensionsΦ×H:mm) reference dimension |
PCF75 | 75 | Φ1200×3800 |
PCF100 | 100 | Φ1500×3800 |
PCF120 | 120 | Φ1500×4200 |
PCF150 | 150 | Φ2000×4000/Φ1800×4400 |
PCF200 | 200 | Φ2000×4700 |
PCF250 | 250 | Φ2200×5100/Φ2000×5300 |
PCF300 | 300 | Φ2200×5550/Φ2000×5750 |
PCF350 | 350 | Φ2400×5350/Φ2200×5850 |
PCF400 | 400 | Φ2400×5700 |
PCF450 | 450 | Φ2400×6200/Φ2800×5600 |
PCF500 | 500 | Φ2800×6500 |
Note: The equipment specifications in the table are for reference only, and the actual specifications should be determined by the signed design drawings between both parties. Note: the equipment specifications in the table are for reference only, and shall be subject to the design drawing signed by both parties. | ||
Model model number | Trafficm3/h) produced water quantity | Reference Outline DimensionsΦ×H:mm) reference dimension |
PCF5 | 5 | Φ380×1500 |
PCF10 | 10 | Φ400×1750 |
PCF15 | 15 | Φ480×1700 |
PCF20 | 20 | Φ550×1850 |
PCF25 | 25 | Φ550×2200 |
PCF30 | 30 | Φ650×2500 |
PCF40 | 40 | Φ800×2500 |
PCF50 | 50 | Φ900×2700 |
PCF60 | 60 | Φ1000×2800 |
Note: The equipment specifications in the table are for reference only, and the actual specifications should be based on the signed design drawings by both parties. Note: the equipment specifications in the table are for reference only, and shall be subject to the design drawing signed by both parties. | ||
Seven.Equipment Performance ParametersEquipment specification
Design Pressure Design Pressure | 0.6Mpa | Operating Temperature Working Temperature | 5~60℃ |
Work pressure Working Pressure | 0.55Mpa | Anti-money Laundering Cycle Cycle Of Backwashing | 3~10h |
Water Pressure Test Pressure Water Pressure Test Pressure | 0.75Mpa | Anti-money Laundering Time Time Of Backwashing | 5~10min |
Design Temperature Design Temperature | 0~60℃ | Filter Precision Filtration precision | 2~5μ |
Eight.Reference flowchart
Nine.Equipment Maintenance and Care PrecautionsEquipment Maintenance Notes
1. Usage PrecautionsOperational Considerations
1) When setting the backwash pressure (0.5-0.8 kg/cm²), do not set it too high, as it may lead to water quality deterioration, reduced water flow, and abnormal drainage.
Set back flush pressure (0.5-0.8㎏/㎝2), don't set too high,or will cause deterioration of water quality, water flow reduction and abnormal exhaust pipe, etc.
2) Install regulating and check valves at the raw water inlet; install check valves at the backflush inlet.
Install regulating valve and check valve at raw water inlet; install check valve at backflush inlet.
3) It is strictly prohibited to reach into or insert any objects into the gear area while the equipment is in operation.
It is strictly prohibited to reach for or put other objects into the rotary gear under the running state.
4) After shutdown, be sure to rinse the filter fibers repeatedly to thoroughly remove water from inside the filter (to prevent the filter fibers from sticking to suspended particles. If not rinsed clean, it will reduce the filtering efficiency).
After the filter is shut down, it is necessary to repeatedly flush the filter fiber, and completely remove the water inside the filter (making filter fiber filaments free of suspended solids; if not, the filtering effect is reduced)
5) Perform a chemical soak cleaning at least once a month using disinfectants such as CaCLO2 or NaCLO (with a CL concentration of 20ppm) and immerse the filter for at least 12 hours. Then, carry out a gas-water mixed flush to remove algae and microorganisms from the filter material fibers.
Soak and clean at least once a month. Infuse disinfectant such as CaCLO2 or NaCLO (CL concentration is 20ppm) into the filter and soak for at least 12 hours. Then mix air and water to rinse and remove algae, microorganisms and other substances on the filter fiber.
6) It is recommended to disassemble all valves every three months and thoroughly clean out any foreign matter with a soft cloth.
It is recommended to remove all the valves once every three months and thoroughly remove the foreign bodies with soft cloth.
7) To prevent the worm gear from rusting, it is necessary to apply lubricating grease regularly.
To prevent rotary gear from rusting, grease should be applied regularly.
2. Causes of Failure and Reference SolutionsThe malfunction and the reference solutions
Phenomenonmalfunction | Fault CauseThe cause of the problem | Inspect and process |
Water quality deterioration upon exit | Exceeded backwash set pressureBackwash set pressure exceeded 2. Fiber filament is experiencing anomaliesThe fiber filament is abnormal 3. Raw water inlet valve is too large, resulting in excessive water inflowRaw water inlet valve open too large, Excessive inflow 4. Excessive raw water suspended solidsSuspended solids in raw water are too high 5. Original water suspended particle diameter too smallRaw water suspended solids diameter is too small | 1. Precisely set backwash pressureAccurately set backflush pressure 2. Contact the manufacturerContact the manufacturer 3. Adjust the inlet valveAdjust inlet valve
4. Pre-Inspection EquipmentCheck the pretreatment equipment 5. Adjust dosage of additivesAdjust the dosage |
2. Reduced Water Treatment Volume | 1.Raw water pump is experiencing an anomaly.The raw water pump is abnormal 2.Raw water inlet valve opening too smallSmall opening of raw water inlet valve 3.Inadequate backwashingThe filter is not thoroughly being backwashed 4.Foreign object clogging the water intake of the pumpForeign matter clogs the pump inlet | 1.Repair or ReplaceRepair or replace 2.Adjust the raw water inlet valveAdjust the raw water inlet valve 3.Reinitiate backwashingRedo the backwash 4.Inspect pump inletCheck the pump inlet |
3. Cylinder operation produces abnormal noise | 1.Bearings have failedBearing failure 2.Sprocket rustingRotary gear rusting | 1.Replace Bearingsreplace the bearing 2.Rust removal, lubrication applicationRemove rust and apply lubricant |
4. Pneumatic valve does not open | 1.Valve stuckValve sticking 2.Incorrect installation direction of pneumatic tubePneumatic tube installed in the wrong direction 3.Air pump malfunctionThe air pump broke down | 1.Repair or replace pneumatic valveRepair or replace pneumatic valves 2.Realign the pneumatic tube directionReadjust the direction of the pneumatic tube 3.Repair or replace air pumpRepair or replace the air pump |
5. Inadequate backwashing | 1.Short backwash set timeBack flush set time is short 2.Low backwash gas volumeLess backwashing airflow 3.There is proliferation of adherents on the fiber filaments.Filaments with attachments to bree | 1.Adjust backwash timeAdjust the backwash time 2.Inspect Roots Blower and Air DuctCheck roots fan and air line 3.Disinfect and sterilizeSterilize with chlorine gas |
Ten.Operation ProcedureOperating instruction
Please refer to the random delivery documents.
See delivery documentation.
































