The Jun Cheng Traditional Chinese Medicine Mechanical Ultra-Fine Pulverizer boasts continuous operation reliability, sufficient mechanical strength, excellent wear resistance, high level of automation, good sealing, high efficiency, and low energy consumption. The product range is diverse, including small-scale equipment suitable for production and scientific research trials, as well as large and medium-sized equipment for industrial production. Customized ultra-fine pulverizers of different models, specifications, and materials are also available according to customer requirements.
Juncheng ultra-fine mill's technical features:
Full-sealed, non-graded technology
Considering the diversity and complexity of traditional Chinese medicine ingredients, a fully enclosed multi-milling without screening technology is employed in the crushing process. The fully enclosed operation does not involve grading, preserving the efficacy components and effectively preventing the segregation and loss of efficacy components. For compound traditional Chinese medicine, the ungraded operation retains all the components of the prescription, without any loss of effective ingredients. The fully enclosed operation not only avoids contamination of the surrounding environment by fine powders but also controls the pollution from microorganisms and dust. It does not cause new pollution and improves the hygienic quality of the fine powder.
2. Compressed Micro Pulverization Technology
Utilizing high-speed impact and shearing forces, the material is compressed, torn, and crushed under the action of bidirectional composite forces. The magnitude of the crushing force is unaffected by the material's mass, ensuring that even small quantities of material experience a significant force, greatly reducing the crushing time and enhancing efficiency. Additionally, due to the material being fluidized and each particle having a uniform force state, its inherent viscosity allows for the formation of uniformly dispersed and finely compounded micro-particle aggregates in the finished product, increasing density and bioavailability, and improving the effectiveness and technology of micro-pulverization. This can shorten the production cycle and boost work efficiency for enterprises.
3. Ultra-low temperature crushing technology
The mill cavity is equipped with a cooling closed-loop system, featuring a refrigeration system. It performs crushing at low temperatures, ensuring no overheating during the process. This facilitates the easy conversion of medications that soften or become sticky upon warming into powder form. Low-temperature ultra-fine crushing of plants containing aromatic and volatile components can prevent the loss of active ingredients. Low-temperature crushing is beneficial for preserving the biological activity of powder components, thereby facilitating the production of high-quality products as required.
4. Cell Disruption Technology
Herbal particles reach cell disruption level, directly releasing effective components between and within cells, enhancing the dissolution rate and yield of active ingredients in the drug.
5. Intelligent Operation Technology
Technology featuring single-machine multi-functional automation, achieving high performance and level of equipment, reducing labor usage, ensuring stable and controllable product quality, and avoiding quality instability and contamination due to excessive human intervention.
6. Clean and safe technology
Strictly designed and manufactured to GMP standards, capable of meeting the special requirements of powder equipment. Effective measures have been taken to handle vibrations and noise generated during the crushing process, meeting environmental protection requirements.
7. Dynamic Optimization Adaptation Technology
Technology for optimizing and adapting to the different properties of materials while ensuring an increase in the efficiency and effectiveness of micro-pulverization.
The Juncheng Mechanical Ultra-Fine Pulverizer, in addition to the aforementioned technical features, boasts the following advantages:
1. Crushing equipment can run continuously without heating up. It has a long service life with no scheduled obsolescence.
2. No sieving required, one-step powdering, no residue, no waste. The grinder has no sieve, eliminating concerns about blockages during the grinding process.
3. Fine particle size, even distribution, regular shape, high quality, easy to use.
4. Equipment is easy to disassemble (assemble), clean, and change materials. Can be cleaned and disinfected with water, compressed air, alcohol, etc.
5. As a manufacturer, we eliminate the cost of intermediaries for consumers, offering lower prices.
6. We offer customized ultra-fine pulverizers in various models, specifications, and materials to accommodate customer needs, providing greater flexibility in selection.
7. We offer comprehensive after-sales service, including free installation, debugging, and training, with dedicated engineers ready to respond to customer service requests. Fault complaints are addressed within 1 hour, with on-site arrival within 48 hours.
Advantages of mechanical ultra-fine pulverizers in the traditional Chinese medicine industry:
1. The ultra-fine powder has a uniform particle size distribution and significantly increases the specific surface area of the micronized powder, thereby enhancing its adsorption and solubility properties. This greatly expands the contact area during biological and chemical reactions, leading to an increased reaction rate. Consequently, it saves time and improves efficiency in production.
2. Due to its rapid crushing efficiency, crushing at low temperatures can better retain the bioactive components in the powder, benefiting the production of high-quality products as required.
3. Super-fine pulverization is conducted under a sealed system, thereby preventing the contamination of the surrounding environment by the fine powder and also safeguarding the product from dust pollution in the air.
4. Overcomes the challenges of crushing high-fiber, high-toughness, high-sugar-high-viscosity, resinous, animal, and mineral drugs.
5. Achieves particle sizes down to the cell disruption level, enabling direct release of active ingredients between and within cells, enhancing the dissolution rate and extraction efficiency of the active components in the drug.
6. Traditional Chinese medicine is used in the form of superfine powder, preserving the pharmacological basis of the entire component in the compound and retaining the properties and functions of the traditional medicine.
7. Herbs are in a fluidized state during the crushing process, ensuring each particle has the same movement. Simultaneously, high-viscosity and high-precision solid-solid and solid-liquid mixing of the herbs can be achieved during crushing, resulting in precise blending (dispersion and emulsification) effects.
8. The superfine powder particles have a smaller size and increased specific surface area, leading to a larger contact area with the gastrointestinal mucosa and enhanced adhesion. This allows the drug to remain in the digestive tract for a longer duration, resulting in more complete absorption and thereby increasing the drug's bioavailability.
9. After traditional Chinese medicine is ultra-fine milled, the particle size becomes finer, making the active ingredients more easily soluble and enhancing the efficacy accordingly. This, in turn, reduces the dosage required and significantly saves on raw medicinal materials.
10. Enhance the compression and granulation properties of traditional Chinese medicine. Improve dissolution rate, appearance, and uniformity of particle content for tablets and capsules, reduce fiber elasticity, facilitate granulation and compression, and increase bioavailability. For soft capsules, improve the uniform mixing of the active ingredient and matrix, reduce sedimentation, and lower costs. For topical preparations like gels, enhance the uniform mixing of the active ingredient and matrix, improve the fineness of appearance, reduce particle size, facilitate transdermal absorption, and increase efficacy.
