Cell disruptors have several major advantages over other types of cell disruptors:
Physical Cell Wall Breaking Technology
Break the cell wall of Chinese herbal materials using mechanical forces such as high-frequency vibration, impact shearing, friction, and compression, without any chemical reaction, preserving the original chemical properties of the material.
2. High wall-breaking efficiency, strong wall-breaking capability
Utilizing high-intensity vibration, the material is subjected to high-acceleration impacts, shearing, and grinding within the mill筒, achieving ideal crushing effects in a short time. The material particles can be crushed to micron or even nanometer-sized powders. Under such crushing conditions, traditional Chinese medicinal materials can easily break cell walls, and are suitable for fibrous, high-tensile, and high-hardness materials, with high wall-breaking rates.
3. Application of Low-Temperature Cell Wall Breaking Technology
The cell disruption machine features a cooling closed-loop system and is equipped with a refrigeration system, allowing for cell disruption at low temperatures, which is beneficial for preserving the bioactive components of traditional Chinese medicine. This facilitates the production of high-quality products. Particularly suitable for fibrous, thermosensitive, and heat-sensitive traditional Chinese medicine.
4. Full-sealed, non-graded cell disruption technology
Crushed using a full-sealed, non-screening multi-grind technology, achieving a powder in one pass with no residue or loss. The resulting ultra-fine powder boasts high purity, prevents component segregation and loss. Effectively prevents dust issues during production, optimizes resource utilization, and avoids waste.
5. Energy-saving and environmental protection technology
Superfine powder ensures full utilization of raw materials, efficient resource utilization, and cost reduction. The pulverizer is equipped with a composite noise-reducing cover, reducing noise pollution. It features fully enclosed pulverization without dust and pollution, meeting environmental protection requirements.
6. GMP Technical Requirements
The equipment boasts an aesthetically pleasing and tidy design, manufactured and quality-checked strictly in accordance with the technical specifications, design drawings, and relevant standards and quality specifications of the product. Technical standards are adhered to in line with the food and pharmaceutical production standards, and the equipment quality meets GMP technical requirements.
The significance of Juncheng Traditional Chinese Medicine Cell Wall Breaker in pharmaceutical preparation:
1. Enhances the dissolution rate and dissolution efficiency of poorly soluble drugs.
2. Enhances the dispersibility of the drug within the formulation.
3. Enhances the bioavailability of the drug.
4. Enhances the extraction rate of drugs.
5. Enhances the flowability of the drug.
6. Facilitates uniform distribution of active ingredients in compounded formulations.
7. Reduce medication dosage, significantly saving on raw medicinal materials.
8. Enhance the tabletting and granulating properties of traditional Chinese medicine for a pleasant taste and ease of application.
9. Beneficial for the molding and preparation of various formulations.
JCWF-25A Traditional Chinese Medicine Cell Wall Breaker Specifications:
Model | JCWF-25A |
Nominal Volume | 25L |
Fill volume | 4.8L |
Voltage | 380V/220V |
Power | 3kw |
Work Shift | Manual flip type |
Main bearing | ImportedSKF |
Reversing Limit | Double helix |
Appearance and Material | Brushed stainless steel |
Polished Tub | 304Stainless steel, inner wall finely polished. External circulating water jacket with insulation layer. |
Medium | 304Stainless Steel Polishing |
Material Box Connector | Stainless Steel Clamp |
Material box loading and unloading | Foot-operated lift mechanism |
Soundproofing Enclosure | Visual operation double-layer tempered glass door, triple composite sound-insulating cover. |
Dimensions | 1520x960x1700(mm) |
Weight | 720kg |
Output Quantity | 2-50kg/h |
Cooling Method | Water-cooled/Cooling units |
Refrigeration unit | JCWF-6P |
Refrigeration unit dimensions | 1100x840x1160(mm) |
Compressor | France Taikang |
































