The Juncheng Miniature Fungus Ultrafine Mill not only achieves ultrafine powdering of materials but also effectively breaks cell walls with a high breakage rate. It is suitable for fibrous, high-tensile, and high-hardness traditional Chinese medicinal materials, offering high breakage efficiency and strength. It performs physical crushing without chemical reactions, preserving the original chemical properties of the material.
The Jun Cheng ultra-fine grinding mill, compared to common crushers, can control temperature to meet the requirements of low-temperature grinding. The equipment's grinding chamber is equipped with a cooling closed-loop system and a refrigeration system, allowing for cell wall disruption at low temperatures, which is beneficial for preserving the bioactive components of traditional Chinese medicine. This facilitates the production of high-quality products. It is particularly suitable for fibrous, thermosensitive, and heat-sensitive traditional Chinese medicine. Utilizing the cryogenic ultra-fine grinding method, taking advantage of the material's different properties at different temperatures, the material is frozen below its脆ification point or glass transition temperature, making it脆. The grinding process is carried out at low temperatures, both externally and internally within the mill. The toughness of natural plants is uniformly reduced at low temperatures, although there is no distinct脆ification transition point. However, the material's brittleness increases as the temperature drops, and a low-temperature range with high brittleness can be identified. Moreover, under rapid cooling conditions, uneven contraction of the material's parts can produce internal stresses, easily leading to cracking and fracturing at weak areas, thus reducing the bonding force within the material. As the material is continuously impacted, compressed, and sheared within the mill, it is easily fractured into fine powder, achieving the goal of ultra-fine grinding. It can grind materials that are difficult to crush at room temperature, such as fibrous, thermosensitive, and heat-sensitive substances. Low-temperature ultra-fine grinding of naturally aromatic and volatile plants can prevent the loss of active ingredients. In a low-temperature environment, bacterial growth is suppressed, preventing product contamination. It also helps to improve the flowability of the material.
We all know that many crushers operate in a continuous production mode, feeding and discharging materials simultaneously, which generates a large amount of dust during the crushing process. This not only leads to waste of raw materials but also pollutes the environment and poses harm to human health. The Juncheng ultra-fine crusher employs a fully enclosed ultra-fine crushing technology, where the equipment operates in a closed loop with a single inlet and outlet for materials. It uses a one-time, non-graded crushing method, where the material is instantly crushed upon receiving an external impact. The advanced technology and process achieve precise blending (dispersion and emulsification) during crushing, making it easy to operate. The cell wall breaking of traditional Chinese medicine is carried out in a sealed and purified state, ensuring high purity and preventing component segregation and loss. It effectively prevents dust issues during the production of traditional Chinese medicine, utilizes resources efficiently, and avoids waste.
The equipment is designed and manufactured strictly in accordance with GMP standards, capable of meeting the special requirements of powder equipment. All parts in contact with materials are polished 304 stainless steel (material can also be changed according to customer requirements), effectively preventing the mixing of heavy metals such as arsenic, cadmium, lead, and copper, ensuring strong safety.
The Juncheng Traditional Chinese Medicine ultra-fine powder mill products feature small particle size, narrow particle size distribution range, simple process, high degree of automation, high purity, minimal pollution, and safe production. They convert traditional Chinese medicine slices, extracts, and active ingredients into micrometer-level Chinese medicine, which is conducive to the reform of traditional medicine slices, the enhancement of the efficacy of Chinese herbal compound formulas, the development of new Chinese medicine dosage forms, and the standardization of Chinese medicine.
Juncheng Mini Fungal Ultrafine Milling Machine Technical Specifications:
Model: JCWF-6A
Nominal Volume: 6.3L
Material Box Volume: 1.2L
Dimensions: 1030x750x1500(mm)
Power Voltage: 220V/380V (3-phase)/50Hz
Power: 1.1 kW
Main bearing: SKF imported
Manual flip style
Body appearance: Stainless steel
Reversing Limit: Double Helix
Material Contact Part: 304 Stainless Steel
Reversing Positioning Device: Double Helix
Noise-reducing Enclosure: Low-noise Stainless Steel Soundproofing Enclosure
Cooling Method: Refrigeration Unit Cooling / Recirculating Water Cooling
Matching Refrigeration Unit: 3P
3P Refrigeration Unit Specifications:
Model: JCWF-3P
Compressor: Thakon, France
Dimensions: 960x750x1160(mm)
Cooling Temperature: -30℃
Power: 2.25 kW
Weight: 180 kg
