
Carbon fiber composite drive shafts are not only lightweight, but also boast excellent fatigue and corrosion resistance. They are also characterized by low noise, good vibration attenuation, and high safety, making them particularly suitable for large, heavy-duty drive shafts. Carbon fiber composite drive shafts can be categorized into two types based on their structural form: integral and assembled. The integral type can be formed by continuous fiber weaving and curing, while the assembled type consists of two or more components assembled into a single unit. The assembled type drive shaft is widely used due to its simple manufacturing process and good mechanical properties. During operation, the drive shaft primarily withstands torque. One of the advantages of carbon fiber composites is their high tensile strength. To bear large torques, it is crucial to ensure the continuity of the fibers. The hand-lay-up process, which uses carbon fiber fabrics, produces drive shafts. The carbon fiber fabrics must be cut to various sizes and shapes as required, resulting in individual fibers in each layer without continuity. This significantly reduces the shaft's torsional bearing capacity.































