Process Flow for Aluminum Cap Forging

1. Operators must be familiar with product drawings, technical and quality requirements, and quantities prior to stamping. They must also confirm the material and specifications of the aluminum end caps before beginning production.

2. Select a matching mold based on the diameter of the aluminum end cap and the thickness of the plate.

3. Sheets should be covered with plastic film before stamping and lubricants should be applied to the mold to prevent scratches during the stamping process.

4. During the pressing process, the material should be repeatedly pressed based on the actual conditions on-site. The number of pressing times should be within the range of 6-7 to ensure there are no dents, elongations, or scallops.

5. After the initial aluminum cap blanking and forming, the geometric dimensions and shapes must pass inspection before mass production can begin. Random inspections are conducted throughout the production process to strictly prevent the occurrence of non-conforming products.

6. After aluminum head forming, the edges are trimmed, followed by sanding and polishing surface treatments.