An intelligent concrete batching plant, with the production management information system at its core, seamlessly integrates all necessary functional modules for the batching plant's production operations, such as concrete sales and task management, production operation management, quality management, raw material management, and transportation management. This integration achieves unmanned operations in raw material weighing and inventory, sales-to-production task conversion, concrete production, and shipment receipt accounting, thereby realizing refined process management.
1. Unmanned mixing site
During the operation of a concrete batching plant's mixer, the immense noise and excessive dust pollution often drive operators to their wits' end. However, after the batching plant is automated, operators will relocate to a clean, bright control center several hundred meters away or even further, where they can manage the plant through real-time video feeds and control systems, ensuring safety.
2. Scheduling work intelligentized
Mixing station scheduling has always been a headache, mainly because schedulers have to consider countless comprehensive factors. A good scheduler is often a rare find for a mixing station. However, in an intelligent mixing station, the scheduling system will bring intelligent scheduling solutions, with all tasks completed with the assistance of the system, freeing up the scheduler.
3. Data Refinement and Reliability
The introduction of an intelligent mixing station system will enable the real-time and accurate collection of various data generated throughout the entire workflow of the mixing station. This data can serve as a crucial reference for various aspects, including the operational status, trends, and the completion of employee work performance indicators.
4. Detailed and intelligent management
Intelligent mixing stations will offer more refined management across all stages. All work processes within the mixing station will follow established patterns, avoiding arbitrary human interference and ensuring better product quality. The system can also manage staff, customer information, contract documents, vehicle operations, and more.
5. Operational Cost Reduction and Efficiency Improvement
Reducing costs without compromising efficiency has been a persistent challenge for many businesses. However, in concrete batching plants, intelligent systems can decrease the plant's expenses while maintaining efficiency. Shanghai Siwei Software's dual-control production system allows one employee to manage two different mix ratio production lines simultaneously, saving 50% of labor costs directly.
