An intelligent concrete batching plant, centered around a production management information system, seamlessly integrates all necessary functional modules for batching plant operations, such as concrete sales and task management, production operation management, quality control, raw material management, and transportation management. This results in a fully automated process from raw material receiving and weighing to inventory, sales to production task conversion, concrete production, and dispatch signing and accounting, achieving refined process management.
1. Unmanned mixing site
During the operation of a concrete batching plant's mixer, the immense noise and substantial dust pollution often leave operators complaining. However, after the batching plant is automated, operators will move to a clean, bright control center several hundred meters away or even further, where they can manage the plant through real-time video feeds and control systems, ensuring safety.
2. Scheduling work intelligence
The scheduling of a mixing station has always been quite a headache, mainly because schedulers have to consider an overwhelming number of comprehensive factors, and a good scheduler is often a rarity for a mixing station. However, in an intelligent mixing station, the scheduling system will bring intelligent scheduling solutions, with all tasks completed with the assistance of the system, freeing up the scheduler.
3. Data Refinement and Reliability
The introduction of an intelligent mixing station system will enable real-time and accurate collection of various data throughout the entire process of the mixing station's operation. This data can serve as a crucial reference for assessing the operational status, trends, and the completion of employee work indicators in multiple aspects.
4. Detailed and intelligent management
Intelligent mixing stations offer more refined management across all stages. All work processes within the mixing station are conducted according to established patterns, avoiding human errors and ensuring better product quality. The system can also manage staff, information, contract documents, and vehicle operations, etc.
5. Operational Cost Reduction and Efficiency Enhancement
Reducing costs without compromising efficiency has been a relentless pursuit for many businesses. However, in concrete batching plants, intelligent systems can minimize costs while maintaining productivity. Shanghai Siwei Software's dual-control production system allows a single employee to manage two different mix ratio production lines simultaneously, saving 50% in labor costs directly.
