Glass-Fused-to-Steel Integrated Pump Station is a lifting equipment for wastewater, rainwater, drinking water, and sewage. It is a turnkey pump station that is factory-produced and assembled, then delivered to the site for installation. Jinze of Yancheng produces and researches integrated pump stations as turnkey projects. The pump station's cylinder is made of thickened medium-density glass-fused-to-steel material. The main body of the pump station consists of GRP wells, pumps, pipes, valves, sensors, control systems, and ventilation systems.
Glass Reinforced Plastic (GRP) Integrated Pump Station Process and Installation - Technical Parameters
High Lift: 40 meters.
2. Horizontal Distance: 300 meters
3. High flow rate: 5-50 cubic meters per hour.
4. Power: 0.75KW - 7.5KW
5. The pump is a "ProMinent" MPE(S) fully automatic single (three) phase sewage submersible cutter pump; IP68 is for the submersible motor.
6. Pump Station Volume: 250-5,300 liters
7. The sludge cutter pump offers various installation methods within the container, with the auto-transformer installation particularly convenient for replacement and maintenance.
8. The dual-pump installation allows for alternating operation and can be used simultaneously during high inflow water conditions.
Glass Reinforced Plastic (GRP) Integrated Pump Station Pricing Features
Highly integrated for easy automation
The pump station's main body is a composite wound fiberglass steel cylinder, which boasts strong corrosion resistance. It is equipped with a submersible sewage pump, automatic coupling device, guide rod, inlet and outlet pipes, check valves, gate valves, flexible joints, etc., enabling a fully automatic unattended control system. The water intake at the front end of the gravity network can be set according to customer requirements for basket grille manual cleaning or for粉碎ing waste into particles of about 8mm using a crushing grille, which are then directly discharged by the submersible pump without the need for manual retrieval and cleaning.
(2) Small land area, but high effective volume
The pump station boasts significant land-saving advantages. Currently, the cylinder diameter of the larger integrated sewage lifting pump station is less than 4 meters, with a total land area not exceeding 30 square meters.
(3) Aesthetically pleasing, easy to blend with surrounding environment
Pump stations are typically fully buried underground, with only maintenance holes and control boxes visible on the ground, resembling a standard sewage inspection well. Optional scenic management houses can be placed on the ground to blend well with the surrounding environment.
(4) Low environmental impact on surrounding area
After the pumping station is buried underground, it does not emit odors and has a minimal impact on the environment. This is especially true when the station is located near hotels, residential communities, administrative offices, and similar areas, as it significantly reduces potential future inconvenience caused by environmental concerns.
(5) High self-control, low maintenance and operation costs
Pump stations can be equipped with pump controllers, displaying the operational status of the pumps. They are built with an integrated mobile communication module, allowing direct transmission of operational fault information to the pump station managers. This enables true unattended operation, significantly reducing the labor management costs for pump station operations. It also alleviates the workload of the management staff, achieving a rational allocation of personnel.
(6) Simple construction, short construction period
Pump stations are supplied as integrated units, with all internal installation and debugging completed at the factory. Prior to delivery, excavation can be done on-site. Once the pump station arrives, only the complete installation is required on-site, significantly reducing the construction period and cost. Therefore, the construction process is very simple, and the overall project implementation period is shortened.
(7) Long service life, low long-term operating costs
The pump station's cylinder is made of glass fiber reinforced plastic, with internal components made of 304 stainless steel and galvanized carbon steel for corrosion resistance, ensuring a service life of over 30 years. The equipment components have a low failure rate, and the submersible pumps and格栅 come with installation guides for easy maintenance. Additionally, the pump station can be lifted and relocated for secondary backfilling to be reused.
Glass Reinforced Plastic (GRP) Integrated Pump Station Pricing Overview
Glass fiber reinforced plastic integrated pump stations are provided as a complete set of equipment, including pump station casing, pressure管道, maintenance platform, climbing ladder,格栅device, coupling system, ventilation equipment, and anti-slip manhole covers.
Aesthetically pleasing
The fiberglass composite integrated pump station is fully buried underground, with only maintenance openings and control boxes left on the ground. Optional scenic management rooms can also be placed on the ground for coordination with the surrounding environment.
Generally speaking, the pipeline burial depth should not exceed 5 meters; otherwise, a pumping station must be set up to raise the water level.
(2) Composition: Drainage pump and auxiliary equipment. The auxiliary equipment includes a sedimentation pond and a grille.
Glass fiber reinforced plastic (GRP) integrated pumping stations offer the following advantages:
1. Complete sets provided, pre-fabricated for factory shipment.
2. Short construction period, reducing the total construction cost.
3. Subsurface installation saves land usage.
4. No impact on surrounding environment.
5. Unattended automatic cleaning
6. Customized Exclusive Designs
7. Remote PLC Intelligent Control
Our company contributes to the wastewater treatment industry by providing innovative technology and product solutions to our customers.