In everyday production and life, regular maintenance of the granule packaging machine is a matter that cannot be overlooked. Ongoing maintenance is crucial for the longevity of the equipment and for ensuring high production efficiency. How to maintain it properly is a concern for many manufacturing companies. According to authoritative data, regular maintenance can extend the lifespan of machinery by two years and increase production output. Improper or inadequate maintenance methods for granule packaging machines can affect their use. This article introduces the authoritative maintenance methods for packaging machines to enhance the lifespan and efficiency of your mechanical products.
Job Characteristics:
1. Cut using a rotating blade; by changing the blades, flat and serrated edges can be achieved, with easy adjustment of the bag length cutting position.
2. Full pneumatic control for metering and bagging, simple operation, minimal wear parts, reducing the need for component replacement.
Material: The contact parts are made of SUS304 stainless steel, meeting GMP production requirements.
4. Heat and moving parts are all enclosed within a protective cover, ensuring safe operation.
5. The equipment comes with casters for easy transportation and movement.
Key Features:
1. Equipment is easy to operate and convenient for maintenance and upkeep.
2. The entire bracket is custom made from full stainless steel, not outsourced stainless steel sheets.
3. Wide equipment compatibility; different specifications can be achieved by changing molds.
4. Material with good fluidity, no dust, three-sided sealed design, available in electric high-speed model, production capacity of 120 bags per minute.
5. Auxiliary Equipment: Material Feeding Machine + Label Coding Machine
Technical Specifications:
Weight Range: 1-50ml
Bag Size: W: 30-100 mm, L: 30-150 mm
Film Width: 220 mm
Bag Type: Triple Seamed/Twin Seamed
Measurement Method: Cup Measure
Control Methods: Siemens PLC control with color touch screen operation/Les MCU control with button operation
Capacity: 30-60 (bags/min) / 30-120 (bags/min)
Voltage/Power: 220V/50-60Hz/1.0KW / 220V/50-60Hz/1.0KW
Gas Consumption: 0.3 m³/min, 0.6-0.8 Mpa
Equipment Dimensions: 880*700*1750mm / 670*850*1655mm
Equipment Weight: 300kg/200kg
Material for cabinet and contact parts: SUS304/Body SUS201, Contact Parts SUS304
Packaging Materials
Material: PE composite film, such as: pure aluminum, aluminum-coated, nylon, etc.
Thickness: 0.08~0.12mm, 3-layer or 4-layer structure
Core diameter: 75mm, Coil diameter: 300-500mm
Maintenance Key Points:
1. Lubrication is a crucial maintenance procedure for packaging machines and an indispensable condition for their normal operation. Specific lubrication methods: apply lubricating oil to the fastening parts every two months; replace the oil in the reducer every 50 days, and then once every 2000 hours; ensure the oil level reaches the center of the oil mark.
2. After the machine is used or stopped, remove the rotating drum for cleaning and brush out the remaining powder from the hopper. Then, secure it properly for next use.
3. Regularly inspect machine components. Regularly check the performance of conveyors, packaging roll materials, the integrity of packaging machine parts, and whether screws are loose, among other issues.
4. Regular use of the granule packaging machine can lead to dust and other waste materials contaminating the machine. Therefore, maintenance personnel should frequently clean the machinery to prevent rust and erosion of parts. After each operation, leftover materials should be sorted and disposed of properly, and the material tray should be cleaned thoroughly.
5. Regularly clean the surfaces of the longitudinal and transverse sealing rolls on the granule packaging machine, as dust accumulation on the longitudinal sealing surface may lead to poor heat sealing and other consequences.
6. If the roller moves forward and backward during operation, adjust the M10 screw on the front bearing bracket to the proper position. If the gear shaft moves, adjust the M10 screw on the rear of the bearing bracket to the correct position, adjusting the gap so that the bearing does not make noise. Hand-tighten the belt pulley to an appropriate tension; too tight or too loose may cause damage to the machine.
