XGY-10ASeries Pipe Hydrostatic Testing Machine
XGY-10AThe main technical parameters of this series of testing machines fully comply withGB/T6111、GB/T15560The standard requirements apply to static hydraulic and pipe burst tests on various plastic pipes used for fluid transportation. The product has the characteristics of beautiful appearance, simple structure, high precision, good stability, and easy operation. It is an essential testing instrument for quality inspection departments of various research institutes and pipe manufacturers.
1、 Main advantages of this machine
1This machine adopts Delta technologyPLC Control, Xinjie7inch2Multi color touch screen operation display.
PLC Stable work, reliable performance, and low failure rate. Integrating data collection, computation, and processing.
XinJie7inch2Multi color touch screen The touch operation is simple and clear, the data input is convenient and fast, and the color is bright.
PLC After adding a touch screen combination, the degree of automation is greatly improved, requiring fewer parameter settings and significantly improved functionality.PLCThe internally set program automatically calculates and processes the relevant data input from the touch screen, and can modify the relevant control parameters and alarm parameters.
2Equipped on the basis of this machinePCThe machine (self provided by the computer) can achieve remote monitoring and control, and can be used forPCThe relevant operations of starting and stopping the test on the machine can view the test history curve and print the curve test report.The static hydraulic monitoring software is a practical version newly developed by the company. It adopts a fully Chinese interface for intuitive and clear monitoring. During the testing process, it can monitor the operating status and pressure curve in real time, and has functions such as printing and outputting, and reporting.
3Touch screen parameter settings are convenient and fast:
AThe test pressure setting can be manually inputted or automatically calculated. When calculating automatically, only the diameter, wall thickness, and standard stress of the sample need to be inputted, and the system will automatically calculate the test pressure (the touch screen is equipped with relevant national standards).
BExperiment time1000Set arbitrarily within hours
CControl parameters include boost time and cycle, boost time and cycle, and release time and cycle.
DThe alarm function includes explosion time timeout alarm, pressure replenishment time timeout alarm, pressure relief time timeout alarm, failure to maintain constant pressure after timeout, and normal end of the experiment (automatically distinguishing and displaying alarm information after alarm)
EThe segmented execution of the experimental control is fast and stable, and the control segmentation and upper and lower limit values can be set.
FThe reference value for instantaneous blasting can be set as needed.
GThe pressure replenishment time can be selected for automatic adjustment or manual input. During automatic adjustment, the system will adjust the pressure replenishment time according to the operation of the pipe to achieve steady pressure replenishment and maintenance.
HIn the stopped state, the motor can be manually boosted and depressurized
IThe corresponding branch can be used for pipe blasting tests. After the blasting starts, the time and peak pressure are automatically recorded, and the test is automatically stopped after the pipe is blasted.
4Operating automation
AThis machine also has functions such as operation, stop, leakage warning, and rupture recognition. After one click start, it automatically increases pressure, replenishes pressure, releases pressure, maintains pressure, counts time, and adjusts the replenishment time according to the test status, allowing operators to leave the test site during the test process.
BWhen the sample leaks or ruptures, an automatic alarm can be triggered and the test can be automatically closed to display the cause of the fault. Other tests can continue to be conducted normally until the test is completed.
CIf there is a system power outage during the experimental process, the instrument will automatically record the power outage time and the incoming time, and the system will automatically save the state before the power outage and run automatically after the incoming time.
DAfter the start-up test, the system automatically records the start-up time (year, month, day), which is automatically updated only when the test is restarted again; The automatic recording of peak pressure has excellent performance price ratio among similar models and is an ideal product to replace imports. （This machine can be used standalone or online
5After connecting to the computer, the relevant data status and corresponding curves of the device can be monitored. The test report can be stored in image format or printed. The capacity of historical data and curves on the computer is large, and relevant data and pressure curves can be customized and queried according to needs. The data and curves can be copied or printed. The overall function of the computer software can meet the needs of different customers
2、 This testing machine consists of three parts: pressure control system, constant temperature medium box, and fixture. optionalPCThe machine includes a new version of static hydraulic testing software.
AThe pressure control system mainly consists of three parts: pressure source, pressurization pipeline, and electrical control. The pressure source (i.e. booster pump) is used to provide total pressure to the main pressure system according to the test conditions. The pressurized pipeline consists of components such as an accumulator, pressure gauge, inlet solenoid valve, one-way valve, filter, manual needle valve, and connecting pipeline. The number of electrical control parts is determined by DeltaPLCComposed of Xinjie touch screen, pressure sensor, solenoid valve, relay, various switches, etc.
BThe constant temperature medium box is mainly composed of a box body, a circulating pump, a heater, a condenser, and a temperature control system. After turning on the power of this system, the water in the water tank is set according to the requirements of the test use. When the water temperature is higher than the set temperature, the refrigerator starts, and when the water temperature is lower than the set temperature, the heater starts to maintain the required temperature of the water in the water tank.
CFixtures according toGB/T6111The standard card installation method is divided intoAType. This series of fixtures has the characteristics of reasonable structure, fast clamping speed, reliable sealing, and easy disassembly.
3、 Technical parameters
1Pressure range:0～10MPa(arbitrarily set)
2Pressure display accuracy:0.001MPa
3Control accuracy: upper limit+2%Lower limit-1%
4Temperature control range:15℃～95℃ (with heating and cooling functions)
5Temperature display range: ±1℃
6Time display range:0Divide~9999.59hour
7Time display accuracy:1second
8Control system time accuracy:1ms
8Sample diameter:<Ø630mm
9Power supply for pressure control system:AC220V、1.5kw
10Power supply for temperature control system:AC380V、20kw
11Control branch:3Road6Road or customized according to customers
4、 Configuration of key components
(1)Pressure section
1Pressure pump: Taiwan made Giant pump
2Check valve: Domestic stainless steel check valve
3Energy storage device: Main route: Ningbo Fenghua produced stainless steel airbag structure energy storage device
Branch: Ningbo Fenghua produced stainless steel airbag structure accumulator
4Electromagnetic valve: using original imported products from Germany or Taiwan
5Filter: Domestic
6Manual needle valve: Beijing Xiongchuan or domestic stainless steel manual needle valve
7Connecting pipeline: Use domestically produced Φ6brass
（2）Pressure display section
1Pressure control: DeltaPLCControl, Xinjie7inch2Multi color touch screen display
2Pressure sensor: imported pressure sensor
3Computer: branded machine or configured according to user requirements (user provided)
4Electrical components: Chint, Delixi, and Renmin Electric are selected
（3）Constant temperature medium box:
A: ModelXGW-AType (room temperature~95℃）
1Inner container size: can be customized according to user needs（Price negotiable)
2Scope of application:≤Φ630 mmpipe material
3Inner container of constant temperature medium box: stainless steelbox
4Circulating pump: Select heat-resistant circulating pumps produced by pump industry companies
5Heater: Select stainless steel heating tube
6Temperature control:Xiamen Yudian Multi functional Control Table
7Insulation materials: Aluminum silicate and other materials
8External protective material for heating water tank: cold-rolled sheet with spray coating
B: ModelXGW-Type B（15～95℃）
1Inner container size: can be customized according to user needs（Price negotiable)
2Scope of application:≤Φ630mmpipe material
3Inner container of constant temperature medium box: stainless steelbox
4Circulating pump: Select heat-resistant circulating pump produced by domestic Southern Pump Industry Company
5Heater: Select stainless steel heating tube
6Refrigeration control: using Shanghai made refrigeration system
7Temperature control:Xiamen Yudian Multi functional Control Table
8Insulation materials: Aluminum silicate and other materials
9External protective material for heating water tank: cold-rolled sheet with spray coating
10、Electrical components: Choose Chint, Delixi or Renmin Electric Appliances
The pipe fixture part is in accordance with the national standardGB/T6111In the middle（A）Type fixture
The following specifications of pipe fixtures can be selected according to the manufacturer's needs(Price to be discussed separately)
Φ16、Φ20、Φ25、Φ32、Φ40、Φ50、Φ63、Φ75、Φ90、Φ110、
Φ125、Φ140、Φ160、Φ180、Φ200、Φ225、Φ250、Φ315、Φ350
Φ400、Φ450、Φ500、Φ560、Φ630, jointly24set
Model classification:Choose when purchasing
XGY-10A-Ⅰ 1road XGY-10A -Ⅲ 3road XGY-10A -Ⅴ 5road
XGY-10A-Ⅱ 2road XGY-10A -Ⅳ 4road XGY-10A -Ⅵ 6road
