ØTo fully extend the reaction time of raw materials and enhance the chlorine dioxide content and conversion rate of the raw materials, domestic peers in the same industry utilize a five-stage reactor, with the reaction time of the raw materials in the reactor being1.95Hours, Total Material Conversion Rate ≥90Chlorine dioxide accounts for a portion of the total available chlorine.70-80%。
ØDomestic dry heating methods offer quick temperature rise and low power consumption, demonstrating significant energy savings compared to products in the same industry..
ØDirectly measures the actual reaction temperature inside domestic reactors, rather than the medium temperature. Temperature control:45℃-50℃。
ØThe dual temperature control system designed for large equipment can maintain a high raw material conversion rate for use in cold regions.
ØImplementing a residue separator device can enhance the purity of water intended for drinking.
ØThe raw material输送 is handled by imported electromagnetic metering pumps, ensuring stable operation, accurate, and reliable measurement.
ØThe reactor inside the equipment is made of high-temperature and corrosion-resistant synthetic metal materials or pure titanium, ensuring the equipment's lifespan is extended.10Above one year.
ØIndependently developed and produced, the chlorine dioxide generator controller integrates temperature control, frequency adjustment, flow control, residual chlorine control, and logical control into one unit, making the equipment more user-friendly and convenient for selection.
ØTemperature control implementedPIDTechnology, control the temperature. Set temperature cut-off function to prevent temperature loss due to uncontrolled temperature.
ØThe controller features logical control functions: the equipment can only start heating and operate normally when the dynamic hydraulic pressure and two level sensors meet the conditions.
ØOperation: The specially designed explosion-proof device features reversible functionality, allowing for effective release of excessive pressure within the reactor and rapid self-recovery.
ØBased on user preferences20Raw material storage tanks for up to 10 or more days; equipped with continuous level measurement for large raw material tanks, and capable of remote transmission.
ØProcess automation for equipment operation is easily achievable. It's a breeze to integrate and control the equipment as you require.
ØA sound installation ensures the absence of chlorine dioxide or corrosive gases indoors, as well as noise and leakage pollution.
Detailed description of performance features:
1.Sodium chlorateNaClO3) and hydrochloric acid (concentration ≥31Utilizing a proprietary blend as the raw material, the company produces a composite disinfectant primarily composed of chlorine dioxide and supplemented with chlorine gas.
2.Zhongyuan Equipment fully utilizes the working principle of the water jet to create a vacuum. The reactor inside the equipment is always under a vacuum state, and due to the entry of air, the raw materials are continuously aerated. The chlorine dioxide gas produced in each reactor is continuously extracted, resulting in a higher yield of chlorine dioxide, calculated by effective chlorine.ClO2Content greater than70。
3.To fully extend the reaction time of raw materials, enhance the chlorine dioxide content, and improve the conversion rate of raw materials, the equipment employs a five-stage distributed reactor. Equipment yield ≥90Chlorine dioxide accounts for a portion of the total effective chlorine.70-80%。
4.Domestic five-grade reactor, raw material residence time in the reactor reaches1.95Hours, ensuring that the raw materials are fully reacted within the reactor, thereby guaranteeing a high yield of the reaction.90Above.
5.The Five-Stage Reactor Mechanism: Sodium chlorate and hydrochloric acid react at room temperature, producing a large amount of chlorine dioxide gas. Due to the low conversion rate of raw materials, the first four stages of reaction allow for the full extraction of a substantial amount of chlorine dioxide gas. Starting from the fifth stage, heating is applied to ensure complete reaction of the raw materials, at which point there is more chlorine gas and less chlorine dioxide. This ensures an increase in raw material conversion rate and a higher proportion of effective chlorine from chlorine dioxide.
6.The equipment utilizes dual temperature control technology to enhance raw material conversion rates, thereby increasing raw material conversion efficiency.75Above. The specific method involves using water bath heating for the first four reactors, heating them to30~40The fifth level utilizes dry heating.45~50℃。
7.The facility has added a residual liquid treatment system, which can expel the unreacted residues.
8.Due to the full reaction of raw materials, the concentration of chlorates in the disinfected water has been significantly reduced, meeting the national drinking water standards: chlorates below0.7ppm。
Automatic恒温control, temperature regulation45-50Our equipment utilizes a combination heating system with water bath heating as the primary method and auxiliary air heating. Currently, domestic vacuum-type chlorine dioxide generators all employ an external air blowing-off process to extract chlorine dioxide generated from the reaction liquid, which is then absorbed by a water jet to produce chlorine dioxide disinfectant. However, this process has a flaw: the actual temperature inside the reaction vessel does not reach the required reaction temperature due to the equipment's operation.(Especially during the winter)The outdoor temperatures are generally0Below °C, during the blowing-off process, the outdoor cold air significantly reduces the temperature of the reaction fluid, preventing the reaction vessel from reaching the required temperature, resulting in a substantial decrease in the conversion rate of the generator's raw materials. In response to this practical usage scenario, our company has innovated through technological advancements by adding air-assisted heating at the intake of the equipment, ensuring that the cold air is pre-heated before the blowing-off process, thereby avoiding the aforementioned issues. This air-assisted heating can achieve automatic temperature control, guaranteeing that the air introduced into the blowing-off process remains at a constant temperature regardless of the outdoor temperature.40Our generator maintains a consistent reaction temperature inside the reactor throughout the year, achieving this by controlling the temperature. This is a highlight and unique feature of our product compared to similar ones on the market. We have applied for a national invention patent for this technology. Additionally, due to the rapid heat exchange in the reaction vessel, it significantly reduces the lifespan of the reactor. This device effectively overcomes this issue.





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