The engineering flip function accommodates engineering flip requirements for various specifications of goods, providing safe, smooth, and efficient process conveying. It is widely used in industries such as metallurgy, stamping, sheet metal, molds, papermaking, refrigeration, steel strips, spools, drum materials, and coils.
01Basic Introduction
The Flipper machine is widely used in industries such as metallurgy, stamping, sheet metal, mold making, papermaking, refrigeration, steel strip, spool, drum material, and coil. It can accommodate engineering flipping requirements for various sizes of goods, safely, smoothly, and effectively providing process conveying to achieve the goal of converting goods from horizontal to vertical or vice versa.
02Basic Features
1The equipment operates remotely and features the ability to flip large, irregularly shaped workpieces without slipping or rotating.
2The machine features a rotating function for workpieces, allowing them to be flipped to any desired angle with ease, offering simple operation, flexible use, and reliable performance.
3The equipment features remote control operation, allowing operators to maintain a safe distance from the flipping workpiece, and boasts the characteristic of easy lifting and flipping with ease.
4The equipment features lightweight, portable, and flexible movement, eliminating the need to move large workpieces. It can be easily transported to the site where the suspended and flipped workpieces are located for flipping.
5The equipment utilizes a pendulum chain hoist to securely suspend and flip workpieces.
6For special workpieces, replaceable auxiliary slot-type wheels and lifting straps are available, ensuring that flipped workpieces leave no lifting marks.
7The equipment boosts flip efficiency, significantly reducing costs for users.
8The suspended flip machine is designed for use with overhead cranes, and can also be flipped on-site in the field using a crane, as long as the equipment can be lifted, it can be flipped with ease and speed.
9The equipment features the ability to flip without any restrictions on the length, width, size, or shape of the workpiece.
03Primary Categories
Reversing Machine***The flipping angle can be divided into90°Flip Machine180°Flip Machine
The machine can be categorized into roller flipping machines, mold flipping machines, and sheet flipping machines based on the performance it achieves.
The steel coil flipper has achieved the capability to hoist heavy-duty steel coils onto the flipper.VForm, through0--90°Reversal, achieving the flat placement of steel coils onto a pallet.
Mold flipping machine, designed for repairing large and medium-sized molds, allows for the flipping of molds.0--90°Convenient, effortless, and safe for mold opening and lifting. An indispensable auxiliary equipment in stamping workshops, it is also used for the repair of large molds.
The sheet flipping machine is for the production in the automotive industry.SpecialThe equipment, essential for the reversal of large, thin-plate stacks in stamping automation lines, not only reduces surface scratches on the plate material, enhancing product quality, but also alleviates the labor intensity for operators, thereby increasing production efficiency.
04Primary Function
Utilizing the original manual flipping technique,Unexpected dangers may arise.,Part caused damage to the workpiece.;Endangering the personal safety of operators;Damaged lifting equipment. The main characteristics of this type of equipment are mature product structure and the absence of maintenance accidents.
Additionally, there is a mobile suspended turnover machine used for flipping large workpieces.
Its primary function is to facilitate the flipping of large-scale workpieces, especially during the welding process of large cubes or irregular shapes. This is necessary to complete all required flat welds on the large workpieces or cubes, thereby enhancing welding efficiency and ensuring quality.
05Working Principle
The flipper consists of a base connected to a flipper body via a hinge. It connects to the base through the hinge, featuring a rubber roller at its center. The rubber roller frame connects to the base, allowing for quick and easy flipping of goods to any angle or attachment to a conveyor line. It utilizes multi-speed control and a stroke switch to move the flipped goods to the next production line at any angle. This achieves a three-dimensional flow of goods handling, eliminating the need for manual labor and overhead cranes, and boasts a simple structure, low cost, high work efficiency, and safety.
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Firstly, the design accommodates various workpiece sizes and weights, featuring different workpiece fixing devices tailored to the structure of each workpiece. Secondly, during the flipping process, efforts are made to minimize the horizontal movement of the workpiece's center of gravity. The workpiece remains stable during flipping, and the noise during operation should be kept to a minimum to prevent noise pollution. Additionally, energy consumption is minimized, in line with energy-saving and emission-reduction requirements.***No Chinese content provided.0No Chinese content provided.180Degree180No Chinese content provided, please provide the news content for translation.0Degree Flip Function.
07Undercar Flip Machine
The flipper base of the flipper machine is mainly composed of the lifting mechanism, flipping mechanism, and electrical system. Its main structural types include frame-type flipper machines, belt-type flipper machines, chain-type flipper machines, and chain-belt-type flipper machines, among others.
1Frame-style Inverter Machine
The frame-type flipper is connected to the chassis with fixed clamps, primarily powered by a motor and fixed clamps to perform circular hoisting movements, thereby flipping the undercarriage. The main features of the frame-type flipper are:①The undercarriage is connected using fixed clamps, which require curing for certain product connections.②The circular belt is shorter, thus lowering the height of the flipping mechanism.③The conveyor belt does not directly contact the chassis, resulting in a longer service life.④For short-wheelbase vehicles, the chassis of longer-wheelbase models is prone to bending after being flipped.⑤The flipping process is stable with minimal impact.
2Belt-type Flip Machine
The reversing mechanism drives the reversing belt, thereby achieving the purpose of flipping the undercarriage. The belt-type reversing machine is mainly suitable for light truck production, with its main features being:①The belt flip product has good adaptability; the belt suspension points are mainly distributed near the front and rear axles.②Due to direct contact with the chassis, the belt has a shorter lifespan.③The flipping process is highly impactful and poses significant safety risks.④The flipping machine has a low ground clearance.
3Chain-style Flip Machine
Chain-type flip machines are similar to belt-type flip machines, but they use chains instead of flip belts. Compared to belt-type flip machines, the chains are rigid structures that are more likely to damage the appearance and components of the undercarriage. Therefore, protective measures are usually added to the chain flip section when using chain-type flip machines. Currently, major heavy-duty truck manufacturing enterprises in China are applying***The wide-range flipper is the chain flipper. The flipper mechanism drives the chain to operate, with the driving chain being an open-link chain. Hooks are set at both ends to connect with the flipper belt.
4Chain Belt Inverter
Chain Belt Flipping Machine Process: Chassis in Place→Installed reversible belt conveyor→Repositioned the conveyor belt→Lifting Chassis→Undercarriage Flip→Install the chassis→Disassemble and Flip Conveyor Belt→The flipper rotates and stops at the waiting position. Currently, the belts typically used in chain-belted flipper machines are...SpecialV-belts, featuring an inner fiber layer and an outer polyurethane protective coating, effectively shield the undercarriage's appearance while ensuring smooth flipping operations. This structure, with the flipping force points typically positioned at the front and rear axle centers, distributes forces evenly during flipping, thereby effectively preventing quality defects such as bending and warping of the undercarriage. However, chain-and-belt flipping machines also have their drawbacks, such as the high value and significant wear rate of the flipping belts; plus, due to the open structure of the belt and chain, the flipping machine is usually set at a higher ground level, typically with the flipping mechanism positioned at a height of about7m。
