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Microwave Nut Roasting | Microwave Baking
Publish Time:2022-05-12        View Count:58        Return to List

Dried fruits, as a leisure food, have gained immense popularity in the market, with new products emerging one after another. However, the quality of dried fruits produced through traditional methods such as iron pots, constant-temperature drying cabinets, and infrared ovens often suffers. Sanitary concerns arise: the nutritional content and texture are hard to meet the increasingly discerning preferences of consumers in today's fierce market competition. If businesses stick to outdated practices, they risk becoming obsolete. For enterprise growth, investing in hardware needs to take precedence to move up a step. In recent years, microwave technology has been increasingly employed in the roasting of dried fruits such as melon seeds, peanuts, walnuts, almonds, and chestnuts, as well as in the peeling of peanuts and chestnuts. Compared to traditional methods,Microwave RoastingOur dried fruits are crunchy and delicious, with plump and expanded grains, natural coloration, and an attractive appearance, while also having sterilization properties. They significantly improve production environments, making them the ideal choice for businesses aiming to achieve civilized production and elevate their product quality.

One,Microwave BakingFeature

1High energy conversion efficiency, rapid heating speed

Due to the selective heating characteristics of microwave(Microwave thermal effect)Microwaves directly heat the material medium, with the heater's housing itself not absorbing energy, ensuring that energy is fully utilized. The electrical to thermal conversion efficiency is typically quite high.70%Above. More efficient than conventional methods.25Microwaves' penetrating capability allows for simultaneous heating of both the surface and the interior of the material medium, offering a unique advantage over conventional methods that achieves rapid heating goals.

2Puffing effect

Microwave penetration and rapid heating capabilities quickly vaporize water molecules within the material, achieving a膨化effect. Shell-free seeds can be puffed up.1-2Please provide the Chinese content you would like translated into American English.98%Above, the expansion is even and full, with good quality.

3Low-temperature sterilization, minimal loss of nutrients

Microwave SterilizationThe process is conducted under the dual action of microwave's thermal and non-thermal effects, achieving satisfactory sterilization in a shorter time and at a lower temperature compared to conventional temperature-based sterilization. Data shows that microwave has a significant killing effect on E. coli and other pathogens, with the general sterilization temperature at7580No Chinese content provided. Please provide the news content to be translated.35Minutes; Nutrients are maximally preserved, ensuring the retention of vitamins in vegetables.CConventional heat treatment retained4650%Microwaves can reach6090%VitaminAMaintain58%The microwave processing stage has reached...84%The microwave process is an excellent means for deep processing of fruit and vegetable foods, and obtaining green food products without affecting their original flavor.

4User-friendly interface

Microwave power and conveyor belt speed can be infinitely adjusted. The microwave power can be smoothly and continuously regulated from zero to the rated value. This facilitates the adjustment of production processes, controlling product output and quality. It adapts to the needs of different food processing specifications. Microwave heating has no thermal inertia, allowing for immediate start and stop, making it easy to control. The equipment is reliable in quality, highly automated, and requires minimal operator intervention.23Human.

5Enhance production environment

Microwave equipment emits no residual heat radiation, dust, or noise pollution. It improves the production environment and facilitates the achievement of food hygiene production requirements.

TwoKey Technical Specifications

1Microwave Power:0-40(Continuous adjustable)

2Apparent Power Input:<75Kw

3Conveyor Speed:

150kg/ h m / min

4Production Capacity:0.4-4

5Overall Dimensions: Length x Width x Height=20 m×2.5m×1.7m

 

Section 3:Microwave Roasted Shellless Peanuts Example

Microwave Processing Flowchart for Shell-Free Peanuts

W瓜子Sorting WashingMaterial cooked, one toss, dry.Microwave Baking

Packaging No Chinese content provided. Cooling No Chinese content provided. Spray fragrance No content provided for translation. Microwave Expansion

Process requirements for each stage:

1Firstly, grade the melon seeds using a separator to remove unqualified seeds and debris.

2Rinse with clear water. The shorter the time, the better. Aim to minimize the cleaning duration, ensuring only the removal of mud and dents, usually controlled at3Within minutes.

3The cooking time of the material depends on the concentration of the liquid, the temperature, and the desired taste, usually...30About a minute.

4Drying and removing moisture enhances microwave output.

5Microwave power control must be coordinated with transmission speed, seed coating thickness, and moisture content. Increase microwave power when the transmission speed is accelerated or the coating thickness is increased; conversely, reduce power. A simple method to determine if the process adjustment is appropriate is to observe the seed expansion rate. Generally, the expansion rate of seeds after microwave treatment is1020%Increase the puffing rate98%Above.

FourCase

Please provide the Chinese content that needs to be translated into American English.88Gansu Wuwei has successfully implemented microwave technology for shell-free pumpkin seed roasting for the first time. Following this, Shenzhen Nawei, Nehe River in Heilongjiang, Inner Mongolia, and Lanzhou have also adopted the technology, resulting in significant improvements in corporate profitability. Shenzhen Nawei Co., Ltd.92Yearly PurchaseWX40L-7The type of equipment was invested in six months ago and has already recouped all the initial investment, and it is still running smoothly. The expansion rate of the sunflower seeds is extremely high.98%Above, nutritional components(Vitamins, amino acids, proteins, etc.)The product boasts reduced losses, rich aroma, crispy texture, preserved original color, and a complete green film on the skin, with significantly superior processing quality compared to traditional methods. It enhances the product's grade and offers excellent market competitiveness.

Additionally, Xuzhou Weivi Group uses microwave roasting for peanuts, self-...95Yearly adoption of our companyWX40L-8Since the introduction of the new microwave equipment, its subsidiaries5The company's branch factory has successively introduced advanced technology, resulting in increased production, reduced energy consumption, and improved product quality.97Year Kaifeng AdoptedWX60L-5Type microwave equipment is also used for peanut roasting; while Zhejiang employsWX20L-6Shandong ZhaoYuan utilizes advanced microwave equipment for chestnut peeling.WX20L-7Advanced microwave equipment for almond puffing and drying, among other applications, offers excellent economic benefits and prospects for development. It is a wise choice to replace the existing traditional old processes, drive technological progress of enterprises, enhance competitive advantages, and improve economic benefits.




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