详情描述


The fully automatic unloading system for robotic arms is designed for handling bags of material weighing 25-50kg, featuring automatic identification, gripping, transportation, automatic opening, and automatic conveying of empty bags for particle/powder bags on incoming trays (robotic stacking/ manual stacking). This automated system replaces manual labor, reduces physical strain, enhances operational efficiency and safety, prevents incorrect material placement, and manages shortages, with the system monitoring and managing these processes. The system has been granted multiple patents. It has been successfully applied in large quantities across industries such as plastic sheets, modified plastics, molding, and has also been used in pharmaceuticals and chemical industries.


Robot Arm Bag Breaking System Features:

Automatically identify materials to prevent feeding errors.

Reduce manual physical labor;

Can handle mechanical bag opening for multi-materials.

Dialog-driven option settings

Low residue.

Manage this process.

Remote control, interfacing with MES system

 

A robotic bag-breaking system is suitable for the following applications and occasions:

Large-scale manual feeding situations

2. Multi-type raw material feeding scenarios.

3. Toxic/hazardous material feeding scenarios

4. Other scenarios with high requirements for process and management.

Robotic Bag Breaking System Solution Process Description

Throughout the entire line process, operators must use forklifts to transport material trays to their designated racks, then scan incoming material QR codes or bag packaging features, including English, Chinese, and markings, via cameras. The system verifies if the material and positioning match. If they do, a four-axis robotic arm moves above the tray, an industrial camera takes a photo for positioning, and the gripper (vacuum flip) moves to grasp the target bag. The bag is then transported to the corresponding hopper for opening, pouring the material, and placing the empty bag on the conveyor belt. If not, the system triggers an alarm. The entire process from the tray confirmed by the system to the hopper and from empty bags to the conveyor belt is fully automated with no human intervention. The automation process utilizes one robotic arm, one mobile track system, one vision system, one conveyor belt feeding station, multiple automatic opening devices, and multiple positioning racks.

 Utilizing a conversational option setup, the system promptly alerts users in case of any incorrect operation, preventing mistakes and enhancing safety. Moreover, with multi-language support including Chinese and English, it presents the operator in their native language environment, making settings and operations simple and intuitive.

Simple and easy-to-understand PLC logic control

The tight integration of robotic motion and PLCs makes application development more flexible, allowing for more efficient联动 control of secondary processing peripheral equipment.

Classic program directly integrated

The system directly incorporates commonly used subroutines such as stacking, standby point return, and quick placement, offering rich control functions and selection screens, enhancing the reusability of the program and strengthening its portability.

Supports USB backup or upgrade

The program is highly portable, allowing for backup and import/export of system software, subroutines, parameters, etc. It also supports upgrades and feature expansions, enhancing the value-added service capabilities of the machine.

Automatic Fault Detection

Automatically and in real-time detect malfunctions, record the details and occurrence time of the malfunctions, for easy maintenance and upkeep.

Automatic Accumulative Operation Count

The system automatically tallies operating cycles, facilitating maintenance and equipment management.

Supports Chinese character input

Program Name, Instruction Markers, Screen Saver Text, Factory Settings Information, etc., support Chinese character input