详情描述

Model Description: ZJ-YZD Fully Automatic Filling Line


Product Introduction:

The ZJ-YZD fully automatic filling line is a production line for liquid material quantitative filling and metering equipment, designed to automatically divide large quantities of bulk liquid materials into predetermined small batches for packaging in quantitative containers. The high level of automation in the liquid filling scale minimizes material overflow and significantly reduces environmental pollution caused by the material itself, thereby providing effective labor protection for operators. We can customize the system to be unmanned from the drum to the finished product transfer bin, and it has strong compatibility for connection with automated storage and retrieval systems, MES systems, AGV systems, and more.

Key Features:

Bottle filling with varying speeds at the opening of the drum.

Filling speed fast (specific to material characteristics)

High filling accuracy; ±200g precision;

High Reliability: The main components of the control system are from SIEMENS, OMRON, and Schneider.

Pneumatic System: Primarily uses AirTAC, SMC, CKD, and FESTO components.

Advanced mechanical structure: With years of extensive field application and continuous improvement, the system boasts a low failure rate and strong adaptability to materials.

Guaranteed Quality: Backed by the ISO9001 quality assurance system, we employ advanced CAD design and CAM manufacturing techniques, further enhanced by SolidWorks and 3D technology, ensuring product quality.

Professional After-Sales Service: Equipped with expert technical staff, regular follow-ups, on-site visits, ample spare parts inventory, rapid logistics response, offering 7x24 hours of sufficient spare parts availability and timely technical support.

Conduct one-on-one information collection and solution design tailored to clients, with strong specificity and practicality.


Work Ability:

200L Filling Machine

Filling Range: 50-300 kg/bucket

Filling Accuracy: 0.2 grade; ±200g; Display graduation: 50g/100g/200g

Filling Rate: ≥60-100 barrels/hour (single or multi-head filling based on customer requirements).

Packing Technology: Customized according to on-site process


Process Workflow:

Manual bucket filling (using inclined roller conveyors or automatic filling with a vertical storage system) — Automatic empty bucket conveyance — Automatic bucket mouth detection — Automatic opening — Automatic measurement and filling — Automatic closing (with automatic detection) — Automatic

Large Sealed Waterproof Cap (can be stored for re-inspection) — Heavy Drum Automatic Conveying — Automatic Re-inspection Alarm — Coding and Labeling — Automatic Palletizing Machine (with Automatic Pallet Storage) — Forklift Retrieval of Drums (or automatic return to automated storage)

1) The equipment is controlled by a PLC.

2) Equipment must be equipped with a drip-proof junction box.

3) Equipment must be equipped with a blowing function, featuring an automatic valve.

4) Equipped with manual, automatic, and emergency stop functions; the system will automatically alarm and shut down if any component fails.

5) Features anti-siphon protection with lower flow rate and the longest filling time, with adjustable interface for both lower flow rate and longest filling time.

6) The filling volume can be set through the operation interface.

7) Available for filling net weight and gross weight; users can choose as needed.

8) Parameter settings are all achieved through software, with the interface displaying parameters such as flow rate, net weight, and gross weight.

9) Features automatic peeling and weight detection with overload protection;

10) Features an abnormal self-detection and fault alert function; in the event of over-measurement or malfunctions, the system can automatically trigger an alarm and shut down the material filling system to prevent material overflow.

11) Features a pause function; when the system is in the automatic filling state, press the "Pause" button to pause after completing the current action. While in pause mode, pressing the "Continue" button resumes automatic operation.

12) Features cumulative counting of drums and weight, automatically tallying data after filling is complete;

13) Automatically stores filling data after filling and allows for data queries and statistics; features a filling data query function, enabling real-time searches by date, batch number, team, and person in charge, and can be converted into Excel files.

14) Pre-allocated Ethernet port (TCP/IP protocol, data includes: system status, filling method, target weight, tare weight, and finished weight) for uploading data to the DCS system.


Product Real Photos: