Y(Q)W Series Fuel (Gas) Organic Heat Carrier Furnace Product Brief

An Organic Heat Carrier Boiler (abbreviated as Heating Boiler) is a new type of heating equipment that uses coal, oil, gas, and生物质 as fuels and flue gas as the heat source. It employs heat carriers such as L-QB, L-QC, L-QD, etc., to force the circulation of the heat carrier phase through a circulating oil pump. After transferring heat to the heat-using equipment, the heat is returned to the heating boiler for reheating. It is a high-temperature, low-pressure, energy-saving device with a heating temperature of up to 340°C, and typically operates at a working pressure below 1.0 MPa. Due to its liquid phase operation, it is reliable.

Applicable Industries

The organic heat carrier boiler features high heating temperature, low working pressure, and energy-saving capabilities, and can be widely used in various industrial heating applications. It replaces electric and steam heating, improving production efficiency.

(1) Petroleum Chemical Industry: polymerization, melting, condensation, distillation, hydrogen dehydrogenation, forced insulation.

(2) Fats and Oils Industry: Fatty Acid Distillation, Oil Refining, Concentration, Esterification, Vacuum Deodorization.

(3) Fiber Industry: polymerization, melting, spinning, stretching, drying.

(4) Textile Dyeing & Finishing Industry: Heat-setting, heat-melt dyeing, baking, calendering, drying, and hot air sizing.

(5) Plastic and Rubber Industry: Heat pressing, heat stretching, vulcanization molding, polishing, injection machines, paste mixers, conveyor belt drying.

(6) Paper Industry: Drying, Corrugated Paper, Calender, Coating Roller.

(7) Wood Industry: Plywood, hot-pressed particleboard, wood drying, steam equipment.

(8) Building Materials Industry: Gypsum board drying, asphalt heating, asphalt concrete, emulsified asphalt, concrete component curing, drying equipment, roofing felt production line.

(9) Mechanical Industry: Spray painting, printing, drying, assembly processing, cleaning, and drying.

(10) Food Industry: Baked Bread, Baked Crackers, Steam Kettle, Autoclave, Belt-Type Dryer.

(11) Air Conditioning Industry: Industrial factory and residential building heating.

(12) Electrical Equipment Industry: Polishing Machines, Plate Presses, Vacuum Kettles, Drying Equipment.

(13) Coke Industry: Gas Storage Tanks, Blending Stations, Distribution Stations.

(14) Metal and Foundry Industry: Degreasing Pools, Salt Treatment Equipment, Baking Machines (Rooms), Sand Core Drying.

(15) Detergent Industry: Boilers, autoclaves, conveyor belt dryers, fat equipment, distillation towers.

(16) Fat and Paint Industry: autoclaves, dryers, distillation tanks, cooking equipment.

(17) Automotive Industry: Tunnel Dryers, De-greasing Baths, Salt Treatment Equipment.

Carbon Industry: Graphite Electrodes, Carbon Products, Asphalt Melting, Mixing Pot Heating, Molding.

Features

1. Large Diameter Room

The boiler room is composed of large diameter coils, featuring ample fuel space, complete functionality, and high thermal efficiency.

2. Premium Tube Design

Boilers and external spiral pipes are made from multi-headed, small-diameter steel tubes, offering excellent thermal properties, low stress, and reliability.

3. Excellent process design

Three-pass smoke design, medium flows through both inner and outer coils, uniform flow rate, operation...

4. Sufficient power output

The heating surface is well-arranged, with a large area, excellent heat transfer, high efficiency, and ample output.

5. Multi-functional Explosion-Proof Device

The furnace tail features a blast-proof device connected to the furnace chamber. In case of fuel explosion within the chamber, the high energy produced instantly can automatically reset. It also serves the functions of a fire observation mirror and a maintenance access channel, facilitating furnace inspection by utilizing the flames during operation.

6. Unique Cigarette Box Sealing

The lid features an integrated structure with multi-level labyrinth seal, utilizing advanced sealing techniques and materials. It boasts excellent compressibility, effectively preventing smoke leakage and is reusable.

7. Enhanced Automatic Control Measures

Oil temperature control with multiple settings for medium temperature, pressure, and smoke temperature protection to ensure reliable operation.

8. Automatic Control Level

Boiler controllers are equipped with Siemens/Delixi electrical components, ensuring reliable performance. There are three types of controllers: the standard model, a bilingual LCD menu model, and a screen-type model with human-machine dialogue for remote control. The standard model is the standard one.

A thermal oil heater is a new type of special boiler with low pressure and high-temperature operating characteristics, capable of heating temperatures up to 340°C in the liquid phase or 400°C in the vapor phase. Organic thermal carriers can be used for heating in various production environments where a uniform and stable heating is required, and direct flame heating is not allowed, within the temperature range of 150°C to 380°C. The thermal oil heater, fueled by gas, uses thermal oil as the medium and employs a thermal oil circulation pump to force the medium into a liquid-phase circulation, transferring heat to the heat-consuming equipment and then returning it to the heater for reheating. This allows for high operating temperatures at low pressure and enables high-precision control of the medium's operation. The system has a high thermal utilization rate, is easy to operate and maintain due to its modular installation, and is an ideal, safe, efficient, and energy-saving heating equipment. After the fuel oil (gas) is ignited by the burner, the high-temperature flame enters the inner coil to form a radiant heating surface. After rotating 180° forward through the rear of the inner coil, it enters the annular space between the inner and outer tubes to form a convective heating surface. Then, it enters the second annular space above the middle and outer coils, and finally, it exits through the chimney into the atmosphere at the rear of the second annular space.