One: Labor-saving, stable output
1. Utilizing robotic arms for product retrieval, the injection molding machine can be operated unattended, eliminating concerns about staff absence or leave.
2. Implement the "One Person, One Mechanism" system (including cutting water outlets, trimming peak ends, and packaging), equipped with conveyor belts. One person can oversee 4-5 machines, significantly saving on labor and reducing worker wages.
3. Humans get tired, but the time it takes for the robotic arm to produce products is consistent, without the need for rest, and this is especially evident during hot weather or night shifts.
It's challenging to recruit highly skilled personnel to operate injection molding machines, which leads to increased costs. Additionally, general biotech staff lack technical expertise and are not highly responsible, resulting in difficulties in production and management.
5. Conflicts among people can always arise and affect production. By utilizing robotic arms, we reduce the need for manual labor, thereby minimizing internal conflicts caused by excessive work pressure. This enhances internal unity and the company's cohesion.
Safety
Due to the continuous improvement and strictness of labor laws, the use of robots will no longer pose a risk of employee accidents.
Employees should minimize contact with the product to prevent burns caused by excessive heat.
3. No need to manually remove products from molds, thereby avoiding potential safety hazards.
4. The robotic arm computer is equipped with mold protection. If products inside the mold do not fall off, it will automatically trigger an alarm to prompt, preventing any damage to the mold.
Quality
If the molding machine is automatically demolding, products may be scratched upon falling and become contaminated with oil, resulting in defective items.
2. Four issues may arise when removing products manually: 1. The risk of scratching the product with hands, 2. Possibility of soiling the product due to unclean hands, 3. Risk of damaging the mold by overfilling multiple holes, and 4. Fatigue affecting the cycle, reducing production efficiency.
Using robotic arms and conveyer belts, production and packaging personnel can fully concentrate on maintaining quality control, without being distracted by handling products or being too close to the injection molding machine, where it's too hot, thereby improving production efficiency.
4. The inconsistent timing of personnel picking products can lead to shrinkage and deformation (if the material tube overheats, it requires re-injection, resulting in waste of raw materials, and currently, raw material prices are soaring). The fixed timing of the robotic arm ensures product quality.
5. Operators must close the safety door before picking up products, as it can shorten or damage the mold machine's lifespan, affecting production. The use of a robotic arm ensures injection molding quality and extends the mold machine's lifespan.
Four: Production Efficiency
By controlling the stability of the machinery, we ensure product quality, meet delivery deadlines for customers, maintain a strong business reputation, and enhance our competitiveness.
2. Employees picking products are not consistent, and the slow opening and closing of the safety gate greatly affects efficiency. Additionally, human nature is lazy and emotional, making it easy to feel tired and dispirited at night. Factors such as drinking water and using the restroom further reduce productivity, with an estimated 24-hour production rate of only 70%. The robotic arms, however, can operate continuously without interruption.
3. The capital cost recovery is quick; for the products tailored to your company, the investment costs can be recouped within less than six months.
4. Implementing robotic arms for automation can enhance the company's image, reduce the need for personnel, making the work site easier to manage, and ultimately boost the company's competitiveness.
5. Manually removing the product is approximately 1,000 units, while using a robotic arm can increase output by about 500 units, totaling roughly 1,500 units with the arm. If the customer's molding machine has automatic ejection, the product may need to be pushed out 2-3 times, which can prolong the production time and affect efficiency. Additionally, the product may fall, leading to scratches, oil stains, and mold marks, resulting in defective products.
6. If the molding machine is fully operated by a robotic arm, each machine can save up to 1/3 or 1/2 of the labor required for quality inspection and packaging, etc.


