Production Process of Antistatic Wall Panels for Server Rooms

1. Stable Delivery: The static-dissipative wall panels for server rooms first need to steadily deliver the rolled metal substrates based on the variable frequency operation frequency of the uncoiler. Subsequently, a sewing machine is used to seam the joints of the panels, ensuring the substrates are interconnected to maintain continuous and stable production, as well as the consistent quality and coordination of the substrates.

2. Balance Tension: The tension generated by the speed difference on the antistatic wallboard production line within the factory's machine room must be balanced by the tension machine's tension balance system to ensure the smooth and uniform operation of the steel panels. Its function is to not support the bottom of the furnace and to prevent the steel plates from scratching the surface of the baseboard, thereby guaranteeing product quality and improving production efficiency.

3. Open Loop System: The open loop system is a crucial step, primarily because it provides ample time for the connection of iron strip during the process. It also offers a buffer stage for subsequent operations, enabling more efficient and quality-assured production. Furthermore, it ensures the strip maintains good continuity throughout the production process.

4. Alkaline washing degreasing: The primary task of this process is to clean the oil stains and dirt particles from the anti-static wallboard substrates in the machine room, ensuring a clean and dust-free surface. This not only prepares the steel sheets for a dust-free, smooth, and flat finish but also lays the groundwork for the subsequent painting process.

5. Cleaning and Drying: The residual liquid left on the surface of the static-dissipative wall panels in the server room must be washed with clear water to ensure there are no residues or unwanted impurities remaining. This guarantees the reliability of product quality in the later stages. After cleaning, the panels are then dried in an oven to prepare for the next production step.

6. The initial coating and back painting process: Utilizing an automatic high-pressure electrostatic ultra-high-speed rotating spray technology on the dried substrate, the initial coating and back painting are applied to ensure an even surface paint film thickness of over 20 micrometers. This guarantees that the surface of the anti-static wall panels in the server room is smooth, flat, dust-free, and color-uniform, offering a significantly better aesthetic appearance compared to general similar fire-resistant wall panels for server rooms.

7. Drying and Curing: After the initial coating is completed, it is essential to immediately proceed to the curing oven to complete the manufacturing process of base plate curing and drying. Within this step, both temperature and speed are critical factors affecting product quality and functionality, so it is imperative to immediately enter the curing oven for processing.

8 High-quality Coating and Drying: This process, too, is completed using the fully automatic high-pressure static ultra-high-speed rotating spray technology for the paint application. It is the final stage in the production line for the main color of the anti-static wallboard paint in server rooms. After the surface paint is applied, the wallboard can be moved to the public warehouse, and the drying furnace completes the main production manufacturing process of the product.

9 Quick High-Tech Cooling: The temperature of the anti-static wall panels exiting the drying furnace in the machine room is quite high. However, the requirement is that the winding temperature must not exceed 40 degrees Celsius. Therefore, a high-tech method of simultaneous wind and water cooling must be employed. Then, based on the information received from the electronic probe's winding signal, the steel surface is wound neatly to meet the industry's quality requirements for anti-static wall panels upon factory shipment.