What Applications Do Soft Starters Have in the Pump Industry?_News Center Co., Ltd._What Applications Do Soft Starters Have in the Pump Industry?,Wuxi Xipuda Electronics Technology Co., Ltd._Wuxi Xipuda Electronics Technology Co., Ltd._Zhongshang 114 Industry Resources Network
Wuxi Xipuda Electronics Technology Co., Ltd.

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Home > News Center Co., Ltd. > What Applications Do Soft Starters Have in the Pump Industry?
News Center Co., Ltd.
What Applications Do Soft Starters Have in the Pump Industry?
Publish Time:2022-08-17        View Count:35        Return to List

There are four types of pump startups: direct startup, reduced voltage startup, soft startup, and variable frequency startup. Direct startup is generally suitable for low-power motors, and we typically only use it for...15kwPumps of this type are used, at an affordable price.;Reducing voltage start-up is a star-delta conversion start, meaning the start-up accelerates in two stages before reaching the rated speed, usually...18.5kwAbove pumps in use, moderately priced.;Soft start-up gradually increases to the rated speed, causing minimal impact on the pump, but is more expensive; it is usually a reduced-voltage start-up.3Please provide the Chinese content for translation.;Advanced is the variable-frequency start. Soft start and variable-frequency start have a significant effect on energy saving and consumption reduction.

 

Below, we introduce the application of soft starters in the pump industry:

 

Shut off the pump outlet valve, open the pump inlet valve, and ensure the pump "self-priming."(Under pipeline conditions where the liquid level is above the pump's inlet, the pump's startup procedure is as follows: start the motor, wait for the motor to operate normally, then gradually open the outlet valve to gradually increase the current. However, in the absence of operator intervention(Open valve)Another automatic pump activation, with larger pipe diameter and length.(The water quality within the pipeline will be significantly high.)For rapid motor startup, it is essential to quickly propel a high-mass of water to accelerate.(As a train accelerates rapidly.)High starting current of the motor can cause the motor to trip and damage the machinery and motor. A soft start is adopted.(Soft Starter Added to Circuit)-----By gradually increasing the motor's speed, the occurrence of the aforementioned issues can be overcome. This specialized soft starter that controls the motor's gradual acceleration and speed is known as a pump soft starter.

When directly initiated, the current may reach the rated current.6-7Our factory's other electrical equipment may experience issues when the motor's starting current is several times the rated current. When using a soft starter, the starting current is approximately several times the rated current.2-3For pumps, there's also a soft stop that allows water to gradually recede, eliminating the water hammer effect. Simply put, it's a gradual start and stop. The duration of this gradual process can be adjusted, roughly...1-60Please provide the Chinese content for translation.

 

Soft Start Pump Control Cabinet Commissioning and Operation Method

 

Soft-Start Water Pump Control Cabinet(Distribution Panel)In the control loop, there is both automatic and manual control, as well as overpressure, overcurrent, under-voltage, phase loss protection, and accident alarm functions. Prior to using this product, it is mandatory to check and connect the wiring according to the electrical schematic, adjust the corresponding component settings according to the actual requirements of the motor, and then start it up.

 

  1Power on: Plug in the power supply, the power indicator light will turn on, then turn the switch to the "Automatic" position, check the control cabinet.(Box)Does the motor operate in accordance with the instructions from the level control instrument? When the level reaches the control level, the corresponding level indicator light illuminates, and the normally open contact of the limit control relay closes automatically, the secondary control circuit is automatically connected, the motor starts, and the running indicator light turns on. When the water level reaches the stop level, the corresponding indicator light illuminates, the normally closed contact of the limit control relay for the level measurement and control instrument opens, the secondary control circuit is disconnected, the motor stops operating, and the running indicator light turns off.

 

  2Manual Operation: Plug in the power, the power indicator light will illuminate. Turn the switch to the "Manual" position and press the start button. The motor will begin to operate, with the running indicator light turning on. Press the "Stop" button to stop the motor, and the running indicator light will turn off.

 

  3Regardless of the control method used, when the water level reaches its limit, the over-limit water level signal contact is closed, the secondary control circuit loses power, causing the motor to stop running and emitting an audible and visual alarm signal. In the event of an accident during the motor's operation, the accident indicator light illuminates, and the bell automatically sounds an alarm. At this point, pressing the stop button forces the motor to cease operation.

 

The soft starter unit used on the pump motor improves the starting characteristics compared to using an autotransformer, reduces mechanical damage, minimizes size, and, with its flexible usage and comprehensive features, is an ideal motor driving device.


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